Name: Piper Malibu Meridian PA-46-500TP
Brand: Piper
Rating: 5 (1 reviews)

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PART NUMBER 767-005 April 15, 2007

1A1

AIRPLANE MAINTENANCE MANUAL

CARD 1 OF 9

PA-46-500TP

(S/N’s 4697001 and UP)

PIPER AIRCRAFT, INC.

Table of Contents7
Assignment of Subject Material10
Alphabetical Index25
Airworthiness Limitations37
List of Effective Pages40
Airworthiness Limitations43
Time Limits / Maintenance Checks45
Time Limits and Maintenance Checks49
Time Limits53
Scheduled Maintenance55
Scheduled Maintenance Overview58
Event Inspection Work Sheet61
Engine Running79
Event Inspection Record91
Progressive Inspection Cycle Record93
Special Inspections Work Sheet103
Unscheduled Maintenance Check Work Sheet113
Dimensions and Areas123
List of Effective Pages126
Dimensions and Areas127
Three View129
Leading Particulars and Principal Dimensions130
Fuel System131
Station References132
Fuselage Stations Diagram132
Buttock Lines and Waterlines135
Access and Inspection Provisions136
Lifting and Shoring141
List of Effective Pages144
Lifting and Shoring145
Jacking147
Leveling and Weighing153
Weighing Procedure155
Leveling Longitudinally157
Leveling Laterally158
Towing and Taxiing161
Towiing and Taxiing165
Turning Radius and Limits167
Towing169
Taxiing171
Parking and Mooring173
Parking and Mooring177
Parking179
Locking Airplane179
Mooring181
Ground Protection Equipment182
Placards and Markings185
Placards and Markings - Exterior191
Placards and Markings - Interior199
Engine Oil Specification201
Emergency Exit204
Alternate Static Source207
Placards and Markings - Overhead Switch Panel208
Placards and Markings - Instrument Panel209
Fuel Shutoff212
Meyercord Decals216
List of Effective Pages222
Servicing223
Engine / Compressor Cleaning225
Aircraft Finish Care225
Cleaning Exterior Surfaces226
Cleaning Windshield and Windows (Except Pilot's Windshield)227
Cleaning Pilot's Windshield227
Cleaning Surface Deicing Equipment228
Cleaning Landing Gear228
Cleaning Interior228
Cleaning Carpets229
Cleaning and Maintenance of Relief Tube System229
Replenishins231
Service Points231
Fuel System232
Fuel Handling Practices232
Jet Fuel Additives232
Filling Fuel Cells233
Fuel Filter and System Drains Diagram234
Draining Moisture from Fuel System235
Draining Fuel System235
Fuel Filter Servicing236
Removing Biological Fuel Contamination237
Brake System238
Filling Brake System Reservoir238
Draining Brake System238
Landing Gear Oleo Struts239
Filling Oleo Struts239
Inflating Oleo Struts240
Tires240
Hydraulic System241
Engine Lubrication242
Draining and Flushing Oil Sump242
Filling Oil Sump242
Engine Oil Filter242
Engine Oil Chip Detectors243
Electrical System243
Batteries244
Power Plant Check244
Propeller Check244
Airframe Lubrication247
Application of Grease247
Application of Oil247
Scheduled Servicing247
Lubrication Charts248
Special Instructions248
Tire Balance256
Tire Balancer257
Index283
Standard Practices - Airframe295
List of Effective Pages298
Standard Practices - Airframe299
Torque Wrenches301
Installing Rod End Bearings301
Torque Wrench Formula302
Removing Cherrylock Rivets303
Identification of Fluid Lines304
Inspection of Flexible Hoses304
Ball Diameters for Testing Hose Restrictions304
Hose, Tube, and Line Markings305
Flareless Tube Fittings306
Flareless Tube Assemblies307
Flared Tube Assemblies307
Lubrication of Threads308
Lubrication of Gaskets and Seals309
Support Clamps309
Maximum Distance between Supports for Fluid Tubing309
Dye Penetrant Inspections310
Threaded Fastener Installation310
Painting311
Polyurethane Paint Safety311
Paint Application312
Painting Sequence312
Trim and Registration Numbers312
Paint System Compatibility313
Common Paint Troubles313
Paint Storage314
Painting Facility314
List of Effective Pages320
Environmental Systems321
Environmental Systems General Information325
Cabin Air Distribution System327
Ground Ventilation Blower327
Cabin Recirculation Blowers327
Air Distribution System Diagram328
Bleed Air Check Valves330
Avionics Cooling Blower330
Muffin Fan330
Avionics Cooling Diagram331
Pressurization Control335
Cabin Pressure Control System336
Troubleshooting Pressurization System337
Safety and Outflow Valves340
Cabin Outflow Valve341
Absolute Pressure Regulator341
Cabin Safety Valve341
Cabin Pressure Controller343
Auxiliary Volume (Surge) Tank343
Vacuum Relief (Cabin Dump) Solenoid Valve345
Vacuum Regulator345
Bleed Air Shut-Off Valve345
Rigging of Bleed Air and Bleed Air Condition System345
Outflow And/Or Safety Valve346
Solenoid Valve (Cabin Dump)346
Pressurization System Test347
V-Band Coupling 100 Hour Inspection349
Heating351
Cabin Heat and Fresh Air System351
Muffler352
Heat Exchanger/Plenum Assembly352
Mass Flow Control Valve352
Heat Exchanger (Precooler)354
Defroster354
Cooling357
Air Conditioning System Troubleshooting358
Air Conditioning System Diagrams362
Servicing Cooling System363
Temperature Vs Pressure364
Air Conditioning System Malfunction Detection365
Air Conditioning System Special Servicing Procedures366
Refrigerant Safety Precautions366
Air Conditioning System Servicing Precautions367
Servicing the Air Conditioning System (with a Charging Stand)369
Evacuating the Air Conditioning System370
Using Vacuum to Evacuate Moisture371
Using a Robinair 34700 or Similar Charging/Recovery Stand372
Leak Detection (Air Conditioning System)373
Charging Hookup374
Charging the Air Conditioning System375
Charging Station Hose Hookup377
Post Charging Operational Check378
Ambient Temperature Indication378
Test Gauge and Manifold Set379
Manifold Set Operation380
Servicing the Air Conditioning System (with a Manifold Set)381
Evacuation Hookup382
Leak Test Hookup382
Compressor384
Checking Compressor Oil Level385
A/C Compressor Installation and Adjustment386
Adjustment of Drive Belt Tension389
Refrigerant Lines and Routing389
Positioning Sanden Compressor Internal Parts390
Fabricated Dipstick for Sanden Compressor Oil Check390
Sanden Compressor Mounting Angle391
Evaporator/Blower Assembly392
Expansion Valve392
Condenser392
Condenser Blower Motor Assembly394
Receiver - Dehydrator394
Manifold Assembly395
Pressure Switches395
Temperature Control399
Cabin Air Temperature Control Valve399
Ground Testing with the Breakout Box400
List of Effective Pages406
Autoflight407
Autopilot Ground Checks and Flight Adjustments409
Autopilot Component Locator411
S-TEC System 550 Autopilot/Flight Director Installation412
S-TEC Magic 1500 Autopilot/Flight Director Installation414
Flight Adjustments416
Face-Mounted Instruments416
Trim Monitor416
Roll Servo Installation417
Roll Servo Capstan Wrapping418
Pressure Transducer419
Trim Servo420
Trim Servo Installation421
Yaw Servo422
Yaw Servo Installation423
Pitch Servo424
Pitch Servo Installation425
Yaw Amplifier426
Autopilot Servo Clutch Torque Adjustment427
Servo Clutch Torque Adjustment428
Flap Compensator428
Flap Compensator Installation429
List of Effective Pages436
Communications437
Avionics Master Switch439
Ground Clearance Switch439
Audio Integrating441
Audio Panel Installation441
Communications System Functional Test442
Audio Panel443
Communications System Adjustment443
GMA-340 Audio Panel Adjustments444
GMA340 MOD 4 Installation445
M1091 Summing Amplifier446
Audio Source446
Static Discharging449
Static Wicks449
Bonding Straps449
Electrical Power451
List of Effective Pages454
Electrical Power455
DC Generation459
Electrical System Troubleshooting460
Starter Generator460
Electrical System Functional Test466
Main Electrical Bus466
Avionics Bus466
Voltage Regulation and Control467
Voltage Adjustment467
GCU Bench Test Set-Up468
Starter Generator469
Starter Generator Service Test Specifications470
Adjusting Starter Generator470
Generator Brush Inspection472
Generator Series 200SGL Sample Calculation Procedure473
Generator Control Unit (GCU)474
Generator Control Unit (GCU) Troubleshooting475
Alternator Service Test Specifications477
Alternator Removal and Installation478
Alternator Drive Belt Tension478
Alternator Installation and Adjustment479
Alternator Control Unit (ACU)482
Bench Test of Alternator Control Unit482
Overvoltage Test of ACU483
Field Short Test484
Overvoltage Protection Test484
Batteries Maintenance485
Battery System Troubleshooting486
Cleaning Battery487
Battery Charging487
Capacity Test488
Battery Storage Limitations489
Battery Disposal489
External Power491
Emergency Starting through External Power Receptacle491
Electrical Load Distribution493
List of Effective Pages536
Equipment/Furnishings537
Flight Compartment539
Pilot's / Copilot's Vertically Adjustable Seat539
Lumbar Support541
Restraint System542
Lumbar Seat Bladder Installation543
Passenger Compartment545
Aft-Facing Passenger Seats545
Forward-Facing Passenger Bench Seat545
Pyramid Cabinets546
Entertainment Cabinet546
Aft-Facing Passenger Seat(S) Diagram547
Conference Table548
Conference Table Torsion Spring549
Cargo Compartments551
Aft Baggage Net551
Artex 110 Emergency Locator Transmitter553
Artex ELT 110 Wiring Schematic554
Emergency Locator Transmitter Testing555
Fire Protection557
List of Effective Pages560
Fire Protection561
Engine Fire Detection System563
Engine Fire Cable(S)565
Fuel Manifold/Fuel Nozzle Assembly Bolts566
Fire Detection Computer566
Extinguishing569
Incendex Portable Fire Extinguisher569
Flight Controls571
List of Effective Pages574
Flight Controls575
Cable Tension Vs. Ambient Temperature578
Rod End Installation Method579
Control Cable Inspection580
External Cable Patterns581
Internal Cable Wear581
Cable Corrosion581
Internal Cable Patterns582
Pulley Wear Patterns582
Cable Maintenance583
Cable Fittings583
Pulleys583
Fin-Type Control Cable Air Seals584
Control Wheel587
Control Column587
Control Wheel Installation588
Aileron Control System Troubleshooting589
Control Column Installation590
Aileron Control Cables592
Aileron Controls View592
Aileron Controls Rigging and Adjustment594
Aileron Trim Tab Adjustment Limits595
Aileron - Rudder Interconnect595
Aileron - Rudder Interconnect Installation597
Rudder Control System Troubleshooting599
Rudder Pedal Assembly600
Rudder Controls600
Rudder Controls Rigging603
Rudder Trim Installation and Rigging605
Rudder Trim Controls606
Actuator Assembly607
Rudder Trim Control Rigging607
Elevator Control System Troubleshooting609
Elevator Torque Tube Bearing Changes610
Elevator Controls610
To Install the Elevator Forward Cable Assemblies612
To Install the Elevator Aft Cable Assemblies612
Elevator and Elevator Trim Installation613
Elevator Trim Controls614
Elevator Controls Rigging614
Elevator Trim Actuator616
Elevator Trim Rod Corrosion Control617
Elevator Trim Controls Rigging617
Elevator Trim Actuator Assembly618
Stall Warning System Troubleshooting619
Lift Detector Assembly619
Dual Warning Unit (Horn)619
Stall Warning Functional Test620
Stall Warning Flight Test Procedure620
Force Applicator Kit Test621
Stall Warning621
Lift Computer “Tip Grams” Adjustment622
Lift Computer (LC) Test623
Lift Transducer (LT) Test624
Flap Drive System Troubleshooting627
Flap Motor-Actuator and Drive System628
Flap Controls629
Flap Motor-Actuator and Drive System - Fuselage Components631
Flap Motor-Actuator and Drive System - Wing Components632
To Remove Outboard Bellcrank Assembly633
To Remove Outboard Actuator Pushrod Assembly633
To Install Outboard Actuator Pushrod Assembly633
To Install the Outboard Bellcrank633
To Install the Idler634
To Install Flap Interconnect Pushrod Assembly634
To Install the Inboard Flap 82913-2 Actuator Pushrod Assembly634
To Install the Inboard Bellcrank634
To Install the Flap Drive Pushrod Assembly635
To Install the Aft Link Assembly635
To Install “E” Link635
Flap Motor-Actuator636
Flap System Rigging637
Flap System Adjustment638
Flap Bellcrank Distortion Inspection638
List of Effective Pages644
Fuel645
Fuel System Description647
Fuel System Troubleshooting648
Fuel System Functional Test650
Fuel System Diagrams652
Fuel System - Storage657
Fuel Access Cover Torque Pattern658
Fuel Leak Evaluation658
Fuel Plumbing659
Fuel Leak Size Pattern660
Fuel System Leakage Inspection661
Fuel System Leak Test Set-Up662
Fuel Return Lines Leak Test664
Wing Tanks and Fuel Return Line Test - Low Pressure (42 In. H 2 O)664
Header Tanks667
Float Switch667
Float Valve668
Fuel Boost Pumps670
Electric Fuel Pump Specifications671
Trim Fittings672
Forward Fuel Installation673
3/8 Inch Suction Line675
Manual Fuel Shut-Off Valve675
Fuel Quick Drain Valves675
Fuel Filter676
Engine Driven Pump (EDP) (Low Pressure)677
Fuel Return System Logic678
Minimum Fuel Temperature Operating Limitations680
Temperature Sensing680
Fuel Return Solenoid Valve Test681
Low Fuel Relay Test681
Indicating685
Fuel Quantity Indicator685
Meggitt EFIS685
Test Mode685
Avidyne EFIS686
Fuel Quantity Probes688
Fuel Probe Installation688
Fuel Probe Testing689
Fuel Probe Capacitance689
Fuel Quantity Indication Calibration - Meggitt EFIS690
Fuel Weight Conversion691
EDU Test Mode DAU - Fuel Quantity Processor (FQP) Data Page693
DAU Calibration Switches693
Left Wing Fuel Tank Calibration694
EDU Test Mode Calibration Page695
Full Range Check696
Fuel Quantity Indication Calibration - Avidyne Entegra EFIS697
MFD - Engine Setup Page698
MFD - DAU Fuel Calibration Page699
Fuel Temperature Indicator703
Fuel Temperature Sensor Installation703
List of Effective Pages710
Hydraulic Power711
Hydraulic System Troubleshooting713
Hydraulic System Leading Particulars714
Fluid Diagram of Hydraulic System717
Hydraulic System Installation718
Hydraulic Pump719
Hydraulic Pump Normal Operation Test721
Hydraulic Pump Thermal Relief Valve Operation Test721
Bleeding Hydraulic System721
Hydraulic Lines - Removal and Installation722
Hydraulic Pump Test Set-Up724
Hydraulic System Testing725
Hydraulic Pump / Reservoir Servicing725
List of Effective Pages766
Ice and Rain Protection767
Pneumatic Deice System Troubleshooting771
Pneumatic Deice System - Post-FIKI773
Deicers (Boots) (Pneumatic Deice System)776
Pneumatic Deicer Boot Operation776
Leading Edge Preparation777
Deicer Preparation777
Required Materials - Pneumatic Deicer Installation/Removal/Repair778
Mounting Deicer on Leading Edge780
Pneumatic Deicer Repair Procedures782
Loose Surface Ply in Dead Area (Non-Inflatable Area)784
Loose Surface Ply in Tube Area784
Damage to Fabric Back Ply of Deicer During Removal784
Vulcanized Repair784
To Maintain Optimal Functional Efficiency of the Deicers785
Shinemaster Application786
Icex II Application787
Vacuum Manifold / Deice Flow Valve Assembly787
Pressure Switch Assemblies788
Vacuum Manifold/Deice Flow Valve Assembly788
Pneumatic Deice System Adjustments and Test789
Timer Removal and Installation789
Potot and Static791
Windows and Windshields793
Windshield Heat Troubleshooting793
Heated Windshield Testing793
Propellers795
Propeller Heat System795
Propeller Heat System Troubleshooting796
Propeller Heat Installation800
Brush Block Assemblies804
Measuring Brush Wear804
Slip Ring Assembly805
Heater Boots806
Installation of Heater Boots (Typical)808
Required Materials for Repair of Propeller Heater808
Heater and Required Materials Installation809
Sealer Preparation and Application809
Typical Heater Boot Sealer Application810
Wrinkled Heater811
Heater Wiring Harness Installation812
Propeller Heater Final Electrical Check813
Propeller Heater Functional Check813
Using the Ammeter813
Propeller Heater Inspections814
Modular Brush Assemblies815
List of Effective Pages822
Indicating/Recording Systems823
Central Warning Systems825
Annunciator - Meggitt EFIS825
Annunciator Panel Displays - Meggitt EFIS826
Annunciator - Avidyne Entegra EFIS828
Annunciator Panel Display - Avidyne Entegra EFIS830
Aural Warnings831
Beta/Reverse Annunciator831
Beta Annunciator Microswitch Adjustment832
Landing Gear835
List of Effective Pages838
Landing Gear839
Main Landing Gear Troubleshooting845
Main Gear Oleo Strut Assembly846
Main Gear Oleo Disassembly and Assembly847
Main Gear Assembly Removal848
Main Gear Installation849
Main Gear Cleaning, Inspection, and Repair850
Main Gear Adjustment851
Toe-In/Toe-Out Correction Chart852
Aligning Main Gear852
Main Gear Tolerances854
Main Gear Door Assembly856
Nose Gear Troubleshooting859
Nose Gear and Doors859
Nose Gear Oleo860
Nose Gear Oleo Strut Assembly861
Nose Gear Assembly864
Nose Gear down Spring Tool864
Nose Gear Installation865
Nose Gear Adjustment866
Clamping Rudder Pedals in Neutral Position868
Rudder Pedals at Neutral Position868
Nose Gear Tolerances870
Nose Gear Door Assembly872
Nose Gear Door Adjustments873
Landing Gear Extension and Retraction Troubleshooting877
Landing Gear Retraction System Functional Test880
Nose Gear Actuator Installation884
Nose Gear Actuator Assembly885
Main Gear Actuator Assembly887
Nose Gear Door Actuator Assembly888
Sequence Valve889
Emergency Gear Release Valve891
Wheels and Brakes895
Nose Wheel Assembly895
Main Wheel Assembly896
Nose and Main Wheel Assembly Repairs898
Bearing Cup898
Wheel Brake Assembly898
Anchor Bolt, Removal and Installation900
Toe Brake Cylinder Assembly902
Brake Bleeding Procedure903
Brake System Installation904
Brake Bleeding after a Unit Has Been Changed905
Brake System Leak Check905
Parking Brake Valve906
Parking Brake Valve Assembly View907
Steering911
Steering Pushrod911
Steering Bellcrank911
Bungee Assembly912
Steering Pushrod Bellows912
Steering Arm912
Steering Diagram913
Landing Gear Warning Systems Troubleshooting915
Nose Gear918
Main Gear918
Up Limit Switch918
Down Limit Switch918
Landing Gear Safety Switch (Squat Switch) Adjustment920
Landing Gear up / Power Reduced Warning Switch922
List of Effective Pages928
Lights929
Flight Compartment Lights931
Dimmer Control Modules931
Instrument Panel Post Lights931
Annunciator Panel932
Standby-Map Light Lamp Replacement932
Dimming Rheostats932
Rocker Switch Lamp Replacement933
Overhead Switch Panel933
Electroluminescent Lighting933
Fixed Oxygen Cylinder Cabinet Lighting933
Post-Installation Set-Up934
Passenger Compartment Lights937
Courtesy Lighting937
Eyeball Spotlights (Reading Lamps)937
Side Light Strips937
Exterior Lights939
Strobe Lights939
Strobe Xenon Tubes and Power Supply - General Service Information939
Position / Strobe Lamp Replacement940
Strobe Power Supply Replacement941
Position, Strobe, and Taxi / Pulse Light Installation941
Taxi / Pulse (Recognition) Lights942
Landing Light Replacement943
Wing Inspection (Ice) Light943
List of Effective Pages984
Navigation985
Meggitt Magic987
Avidyne Flightmax Entegra987
Flight Environment Data989
Pitot and Static System989
Pitot and Static System Troubleshooting990
Pitot Head993
“L” Shaped Pitot Tube Installation994
Standby Altimeter995
Altimeter Troubleshooting995
Outside Air Temperature Probe996
Standby Airspeed Indicator Troubleshooting997
Outside Air Temperature (OAT)997
Attitude and Direction999
Standby Attitude Indicator Troubleshooting999
Emergency Power Supply999
Electronic Flight Instrument System (EFIS) - Meggitt1001
Meggitt EFIS Functional Schematic1003
EADI (I.e. - PFD) Troubleshooting1004
Electronic Horizontal Situation Indicator (EHSI)1007
EHSI (I.e. - ND) Troubleshooting1008
Navigation Display (ND) Default Settings1011
Navigation Display (ND) Color Coding1011
Air Data & Attitude Heading Reference System (ADAHRS)1014
Electronic Flight Instrument System (EFIS) - Avidyne Entegra1014
Avidyne EFIS Component Locator1015
Primary Flight Display (PFD)1017
Multifunction Display (MFD)1017
Replace 7.6.3.1, TAWS Setup1018
Replace 7.3.8, Map Heading1018
Replace 7.3.7, Radar Sensor; and 7.3.12.7, Radar Setup1018
R/T Configuration Module Calibration1019
Antenna Clearance Check1019
Calibrate Radar Pitch and Roll1019
Calibrate AHRS ARINC 429 Roll Offset1020
Flux Detector Installation1021
Data Acquisition Unit (DAU)1022
Magnetic Heading Systems1022
ADAHRS Magnetic Heading Compensation/Calibration Indexing Data1023
ADAHRS Magnetic Heading Compensation/Calibration Verification1023
Magnetic Heading Compensation / Calibration1024
Heading System Calibration / Compensation1025
Magnetometer / OAT Sensor Assemblies1026
Avidyne Entegra EFIS Installation1027
PFD - Magnetometer Calibration Procedure1028
PFD - Magnetometer Calibration Alternate Procedure1029
Magnetic Compass1030
Magnetic Compass Troubleshooting1031
Turn Coordinator Troubleshooting1032
ADAHARS Test Cable Fabrication1033
Independent Position Determining1035
Color Weather Radar1035
IN-182A Maintenance Menu1037
IN-182A RT Calibration Data Display1037
Dependent Position Determining1039
Com/Nav/Gps1039
Dual GNS-530 Installation1040
Antenna Installations1041
Transponder Installation1042
Ground Test Procedure1045
Ground Test Procedure - Meggitt MAGIC ADAHRS and Pitot-Static System1049
Ground Equipment1051
Local Information1052
Proof Test Parameters1052
Airspeed and Altitude Limits1053
Hysteresis Test1053
List of Effective Pages1114
Oxygen1115
Crew Compartment1117
Fixed Oxygen Cylinder System1117
Oxygen Cylinder System Troubleshooting1120
Fixed Oxygen Cylinder System Component Limits1121
Cylinder Assembly1122
Cleaning and Purging Oxygen System Components1125
Application of Teflon Tape Thread Sealant1125
Oxygen System Leak Tests1126
Mask1126
Fixed Oxygen Generator System1127
Mask Cleaning1127
Restowing Mask1127
Passenger Compartment Oxygen System1129
Fixed Oxygen Generator System Installation1130
List of Effective Pages1138
Vacuum1139
Vacuum System Description1141
Vacuum System Installation Diagram1142
Vacuum System Troubleshooting1146
Vacuum System Service Tips1148
Hoses and Clamps1148
Vacuum Regulator Valve1148
List of Effective Pages1156
Electrical/Electronic Panels1157
Instrument and Control Panels1159
Rack-Mounted Avionics1159
Volt-Amp/Rudder Trim Indicator - Meggitt EFIS Only1160
Circuit Breaker Panels1160
Switches1160
Flight Deck View (Meggitt EFIS Shown)1161
Rocker-Type Switches1162
Push on - Push off Switches1162
Circuit Breaker Panels (Typical)1164
Electronic Control Module and Terminal Junction Module Identification1166
Tie Bus Panel Connections1169
Master Electrical Panel1171
Relay Installation1172
Annun Dimming and Relay Assy1178
List of Effective Pages1184
Structures1185
Skin Material Specifications1187
Investigation, Control and Aerodynamic Smoothness1191
Corrosion Control1191
Corrosion Removal and Control1193
Corrosion Prone Areas1194
Fiberglass Repairs1197
Fracture and Patch Repairs1198
Thermoplastic Repairs1199
Deep Scratches, Shallow Nicks and Small Holes1200
Welding Repair Method1201
Cracks1202
Repairing Major Damage: - Larger than 1 Inch in Diameter1203
Various Repairs1204
Repair of Stress Lines1205
Repair of Impact Damage1205
Stress Lines1206
List of Materials (Thermoplastic Repairs)1206
Painting the Repair1207
Pressure Sensitive Safety Walk Installation1207
Metal / Wire Stitching Repair1208
Electrical Bonding1211
Electrical Bonding Resistance Index1212
Millivolt Drop Test1212
List of Effective Pages1218
Doors1219
Passenger/Crew Doors1221
Cabin Door1221
Door Support1221
Door Cable Assembly1222
Door Latching Mechanism1222
Lower Door1223
Door Locking Mechanism1224
Door Seal1226
Emergency Exit1229
Door Warning1231
Cabin Door Ajar Warning System Troubleshooting1231
Cabin Door Ajar Switches1231
Periodic Checks1232
List of Effective Pages1238
Stabilizer1239
100 Hour Tailcone Inspection1241
Empennage Installation1242
Horizontal Stabilizer1245
Attach Fittings Corrosion Control Inspection1245
Horizontal Stabilizer Attach Fittings1246
Vortex Generators1247
Horizontal Stabilizer Forward Attach Fitting Access1247
Elevator1249
Balancing Equipment1250
Balancing Elevator1250
Control Surfaces Balancing Tool1251
Elevator Trim Tab1252
Elevator Trim Tab Push Rods Attach Brackets1252
Elevator Trim Tab Rods Corrosion Control Inspection1252
Elevator Trim Tab Rods1253
Vertical Stabilizer1255
Vertical Fin1255
Attach Fitting Corrosion Control Inspection1255
Vertical Stabilizer Attach Fittings1256
Rudder1257
Rudder Static Balance Limits1258
Balancing Rudder1258
Rudder Trim Tab Installation1259
List of Effective Pages1266
Windows1267
Limitations (Windows)1269
Definitions (Windows)1269
Windows Inspection and Repair1270
Heated Glass Windshield (Pilot’s Side) Inspection1270
Acrylic Windshield (Co-Pilot’s Side) Inspection1272
Acrylic Window (Cockpit) Inspection1274
Acrylic Window (Cabin) Inspection1276
Crack Inspection - Acrylic Windows and Windshields1276
Crack Limitations1278
Chips, Scratches, and Crazing Limitations1279
Window / Windshield Repair / Rework Procedure (Acrylic Windows)1280
Flight Compartment Windows1283
Windshield1283
Windshield Installation1284
Pilot’s / Copilot’s Window Installation1285
Pilot’s / Copilot’s Window1286
50 Hour Pilot’s Side Cockpit Window Inspection1287
Storm Window1288
Passenger Windows1291
Door Window1293
List of Effective Pages1298
Wings1299
Attach Fittings1301
Outboard Wing1301
Outboard Wing Installation1303
HI-LOK Removal and Installation1306
HI-LOK Fasteners Installation1307
Inboard Wing1308
Special Equipment for Wing Removal and Installation1309
Removal and Installation of Inboard Wing1310
Installation of Inboard Wing1314
Hole and Slot Fillets1316
Application of Sealant (Wing)1317
Attach Fittings Corrosion Control1318
Flight Surfaces1321
Aileron Removal and Installation1321
Aileron Balancing1322
Wing Flaps1324
Vortex Generator Installation1325
List of Effective Pages1368
Propeller1369
Propeller Installation1371
Spinner Installation1373
Propeller Assembly1373
Propeller Assembly1374
Propeller Removal and Installation1375
Torquing Propeller Mounting Bolts1375
Blade Track1376
Propeller Blade Inspection and Repair1377
Cleaning, Inspection, and Repair1377
Propeller Governor1379
Propeller Governor Adjustment1382
Overspeed Governor1383
List of Effective Pages1388
Standard Practices - Engine1391
Power Plant1393
Power Plant1397
Engine Troubleshooting1401
Engine Installation1404
Engine Removal and Installation1406
Engine Buildup1407
Engine Wet Motoring Run1408
Engine Ground Test and Safety Precautions1409
Engine Cowling1413
100 Hour Engine Mount Special Inspection1417
Engine Shock Mount Replacement1421
Engine Shock Mount Attach Points1421
Engine Mount - Installation1423
Engine Mount Corrosion Inspection, Immersion in Water1423
Engine Mount Corrosion Inspection Points1424
Fire Seals1427
100 Hour Firewall Inspection1428
1000 Hour Firewall Special Inspection1430
Air Intake1431
Mass Flow Control and Accessory Cooling Intake1431
Air Inlet Drain Hose - Correct Routing1432
Air Inlet Drain Hose - Incorrect Routing1432
Engine Drains Installation1435
EPA Drain Tank1436
EPA Drain Installation1436
Fuel Purge System1437
List of Effective Pages1446
Engine1447
Accessory Drive1451
Ignition1459
Electrical Power Supply1463
Checking Ignition System1463
Ignition Exciter1464
Igniter Plugs1467
Spark Igniter Erosion Limits1468
Ignition Cables1469
List of Effective Pages1476
Air1479
Engine Controls1481
Engine Controls1485
Power Control1489
Engine Performance Check1489
Fuel Control Unit Adjustments1491
Power Lever Cable1493
Engine Controls Installation1494
Engine Controls Adjustment1496
Power Lever Cable Adjustment1497
Condition Lever Cable1500
Manual Override Lever Cable1501
Engine Indicating1505
List of Effective Pages1508
Engine Indicating1509
Engine Instrument Displays1512
Engine Torque - Meggitt EFIS1515
EDU Pilot’s Engine Instrument Display1515
EDU DAU-FQP DATA Page1516
DAU Switches1517
EDU Calibration Page1517
Calibrated Pressure Source Test Set-Up1518
Engine Torque - Avidyne EFIS1520
Engine Instruments Setup Page - (MFD)1521
DAU Torque Calibration Page - (MFD)1522
Tachometer Generators1524
Integrated Engine Instrument Systems1527
Meggitt Engine Instrument Display System (EIDS)1527
EIDS (I.e. - EDU / DAU) Troubleshooting1528
EIDS Modes of Operation1529
Exceedance Data Page1531
EDU Data Page1532
EIDS Flags1535
EIDS Colors1535
Avidyne Flightmax Entegra EFIS1536
Engine Condition Trend Monitoring (ECTM)1536
List of Effective Pages1542
Oil1543
Engine Oil Cooler Installation1545
Engine Oil Pressure1547
Engine Oil Temperature1547
Engine Oil Pressure Transducer and Oil Temperature Probe Installation1547
List of Effective Pages1590
Charts and Wiring Diagrams1595
Torque Requirements1601
Flare Fitting Torque Values1601
Gap Conditions between Parts Attached with Threaded Fasteners1603
Recommended Nut Torques1604
Conversion Tables1606
Torque Conversion1607
Decimal Conversions1609
Temperature Conversion: Centigrade - Fahrenheit1610
Weighs and Measures Conversion1611
Metric Conversion1612
Drill Sizes1613
Hose Specifications1614
Consumable Materials Chart1615
Specification1615
Electrical Wire Coding1627
Electrical Symbols1628
Vent Blower1632
Avionics Cooling1634
Environmental and Bleed Air Control1639
Cabin Pressurization1642
Cabin Pressurization Dump1646
Air Conditioning and Vent Blowers1650
Autopilot (S-TEC System 550)1657
Wiring Schematic with EFIS Display1660
Trim Master Switch (STACO) Cable Assembly1665
Trim Master Switch (EATON) Cable Assembly1665
Autopilot (S-TEC MAGIC 1500)1667
Meggitt / S-TEC 1500 Autopilot Control1680
Ground Clearance1684
GMA-340 Audio/Mkr/Intercom1687
Summing Amp1692
Power Distribution1696
Volt/Amp and Rudder Meters1700
Alternator System and Control1704
Generator System and Control1706
Ground and Junction Block Diagrams1711
Digital Voice Recorder Clock1718
Entertainment Console1720
Fire Detection System1724
Rudder Trim1728
Stall Detection and Warning1734
Electric Flaps1740
Flap Indicator1744
Fuel Pumps/Fuel Pressure1748
Fuel Filter Diagram1752
Fuel Quantity - Left1756
Fuel Quantity - Right1758
Fuel Temperature Indicator Diagram1760
Fuel Temperature Indicator and Control1762
Hydraulic Pump Diagrams1768
Surface Deice Diagrams1774
Pitot Heat1778
Lift Detector Heat1780
Heated Windshield1784
Propeller Heat1786
Flight Hour Meter / Oil Pressure Switch1792
Annunciator Panel Diagrams1795
List of Effective Pages1811
Landing Gear Position Indicators1852
Landing Gear Warning1854
Landing Gear / Avionics Interfaces1860
Map Lights1866
Electroluminescent Panel Lighting (C/B Panels)1868
Instrument Panel (Post) Lights1872
Instrument Panel Switch Lights1876
Avionics Lighting1880
Panel LCD Lighting1884
Cabin and Courtesy Lights1890
Cabin Side Panel Lights1892
Position (Navigation) and Strobe Lights1896
Tail Light1900
Wing Inspection (Ice) Light Diagrams1902
Landing and Taxi/Recognition Lights1904
Airspeed Warning1910
Standby Altimeter Diagrams1912
Standby Attitude Indicator1916
Electronic Flight Instrument System (EFIS) - Meggitt Diagrams1920
Turn Coordinator(S)1928
Avionics Harness Assembly/Power Converter Diagrams1931
EFIS - Avidyne Entegra, #1 PFD Diagram1932
EFIS - Avidyne Entegra, Dual PFD1934
EFIS - Avidyne Entegra, MFD Diagram1936
Weather Radar Diagrams1940
Stormscope Diagram1943
Optional IHAS Diagrams1944
GNS-530 COM/NAV/GPS #1 Diagrams1948
GNS-530 COM/NAV/GPS #2 Diagrams1952
GNS 430 NAV/COM/GPS #2 Diagrams1956
GNS 430 NAV/COM/GPS with GI-106 Diagrams1958
GTX-327 Transponder Diagrams1960
GTX-330 Transponder Diagram1962
Dual GTX 330 Transponders1964
KN-63 DME Diagram1966
Collins DME Diagram1967
KR-87 ADF (Standard)1969
Fixed Oxygen Generator System Diagrams1974
Vacuum System Diagrams1976
Door Ajar Warning Diagrams1978
Propeller Reverse Lockout Diagrams1980
Propeller Feather Diagrams1982
Propeller Overspeed Governor Diagrams1986
Chip Detector Diagrams1988
Engine Ignition and PY Line Heaters Diagrams1990
Engine Data Acquisition and Monitoring Diagrams1993
Data Acquisition Unit1994
Engine Data Acquisition and Display Diagrams1999
Engine Start Diagrams2004
Test Connectors Diagram2007

Brand	Piper
Model	Malibu Meridian PA-46-500TP
Category	Tools
Language	English

Piper Malibu Meridian PA-46-500TP User Manual

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Piper Malibu Meridian PA-46-500TP Specifications

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