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Pitco PG14D User Manual

Pitco PG14D
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Installation & Operation Manual
L20-294, rev. 0 (1/06)
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
ENGLISH
PG14D: Floor Model Gas Pasta Cooker
RS14D: Floor Model Rinse Station
Built after 4/1995
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Questions and Answers:

Pitco PG14D Specifications

General IconGeneral
ModelPG14D
TypeGas Fryer
Number of Fry Pots1
Heating MethodGas
Weight185 lbs
Number of Burners1
Cabinet FinishStainless Steel
Fryer Capacity14 lbs
BTU Rating65, 000 BTU
BTU per Hour120, 000
CategoryCommercial Fryer
Fuel TypeNatural Gas
Vat Capacity14 lbs
BTU Input65, 000 BTU

Summary

Installation Guide

1.1. Checking Your New Appliance

Inspect appliance for damage, check packing list, and locate model/serial numbers.

1.2. Installation Clearances

Specifies required clearances for combustible and non-combustible installations for safe operation.

1.3. Leg/Caster Installation and Leveling

Procedure for attaching legs/casters and leveling the appliance for proper ventilation and stability.

1.4. Plumbing Connections

Guidelines for connecting water supply and drain lines, including water quality requirements.

1.5. Gas Connection

Requirements for gas supply line sizing, pressure, and type, adhering to codes.

1.6. Electrical Connections

Power requirements, connection procedures, grounding, and safety precautions for electrical hookup.

1.7. Ventilation and Fire Safety Systems

Importance of proper ventilation, hood installation, and fire safety systems for safe operation.

1.8. Inspection

Visual checks before filling and adjusting, including levelness and component security.

1.9. Initial Adjustments

Procedures for adjusting the appliance after installation for optimal performance.

1.9.1. Filling the Appliance

How to fill the cook tank with water to the correct level before operation.

1.9.2. Lighting Instructions

Step-by-step guide for lighting the pilot and main burners of the appliance.

1.9.3. Pilot Flame Adjustment

Procedure for adjusting the pilot flame using a voltmeter for optimal millivolt output.

1.9.4. Main Burner System Adjustment

Steps to adjust main burner gas pressure and flame for optimum performance.

1.10. Initial Cleaning

Procedure for cleaning the appliance before its first use to remove protective oil and foreign matter.

Appliance Operation Guide

2.1. Operational Features Overview

Overview of the appliance's key operational components and their functions.

2.2. Filling the Appliance

Instructions for filling the cook tank and rinse tank with water to the correct level.

2.3. Appliance Start Up Procedure

Step-by-step guide to safely start the appliance after filling with water.

2.4. Cooking Modes and Guidelines

Guidelines for maintaining water level and using different cooking modes like simmer and boil.

2.4.1. Simmer Mode Operation

How to use simmer mode for reheating or as a standby function.

2.4.2. Boil Mode Operation

How to use boil mode to heat water for cooking pasta.

2.4.3. Timer Operation

Information on using timers for accurate cooking times if equipped.

2.4.4. Basket Lift Operation

How the basket lift operates to lower and raise baskets during cooking.

2.4.5. Additional Controller Functions

Notes that some controllers have extra functions not detailed here.

2.4.6. Cooking Tips

Advice on rinsing pasta, water-to-pasta ratio, storing pasta, and adding oil.

2.5. Appliance Shutdown Procedures

Procedures for shutting down the appliance into standby or complete shutdown modes.

2.5.1. Standby Mode

How to put the appliance into standby mode, disabling main burners.

2.5.2. Complete Shutdown

How to completely shut down the appliance, turning off all gas supply.

Preventative Maintenance Schedule

3.1. Daily Preventative Maintenance

Daily checks and cleaning procedures to ensure safety and peak performance.

3.1.1. Appliance Inspection

Daily visual checks for component security, wiring, leaks, and foreign items.

3.1.2. Cleaning the Cook Tank

Daily cleaning procedure for the cook tank and components using appropriate cleaners.

3.1.3. Cleaning the Cabinet

Daily cleaning procedures for the interior and exterior of the appliance cabinet.

3.2. Monthly Preventative Maintenance

Monthly maintenance tasks, including deliming, to keep equipment safe and performing well.

3.2.1. Deliming Procedure

Monthly procedure for removing mineral deposits from the tank interior.

3.3. Annual/Periodic Maintenance Inspection

Annual inspection and maintenance by a qualified service technician.

3.3.1. Temperature Probe & High Limit Probe Check

Annual checks for probes, fasteners, and wiring connections to ensure proper function.

3.3.2. Controller Inspection

Annual inspection of the temperature controller, including lights, displays, and connections.

3.3.3. Control Box & Electrical Components Check

Annual inspection of control box, wiring, enclosures, and power cord for condition and safety.

3.3.4. Tank Inspection

Annual inspection of the tank for scale, corrosion, and leaks.

3.3.5. Drain System Inspection

Annual inspection of the drain valve, lines, and connections for leaks and blockages.

3.3.6. Gas Combustion System Check

Annual checks of gas leaks, burners, manifold pressure, and ignition system.

3.4. Ventilation Hood Inspection

Importance of proper ventilation hood operation and inspection for safety.

Troubleshooting Common Issues

4.1. Power Failure

What to do if electric power is lost, including waiting before restarting.

4.2. High Temperature Limit Reset

How to reset the high temperature limit switch if it trips.

4.3. Drain Valve Interlock Troubleshooting

Procedure to resume operation if the drain valve interlock is tripped.

4.4. Troubleshooting Chart

A chart listing common problems, their probable causes, and corrective actions.

4.5. Controller Warning Displays

Explanation of warning displays on the controller and the corresponding actions to take.