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Pleion EGO 150 User Manual

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Installation and user handbook rev.0.4 of 23.02.2017
1
Congratulations
You have purchased a top quality product.
EGO
solar collector with integrated storage was designed by an Italian company, and all
its components are produced 100% in Italy.
After its simple installation, you can enjoy the beauty of its design, the practicality of its
operation and the guarantee of its performances:
Smart. Solar. Box

Table of Contents

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Pleion EGO 150 Specifications

General IconGeneral
BrandPleion
ModelEGO 150
CategorySolar panel
LanguageEnglish

Summary

INSIDE THE BOX

Components that are supplied standard

Lists standard components included with the solar collector.

OPTIONAL ACCESSORIES

DELIGHT SUPPORT

AISI 304 electropolished supports for flat roof.

ANTI FREEZE ELECTRIC RESISTOR

300W, 230V resistor for frost protection.

ELECTRICAL RESISTOR FOR INTEGRATION

1kW and 2kW resistors for system integration.

SAFETY AND ONE-WAY UNIT

Unit with 3/4" MF connections for safety and backflow prevention.

PRESSURE REDUCER

Valve with 3/4" MF connections to regulate pressure.

THERMOSTATIC MIXER VALVE

Valve with 3/4" MF connections for temperature control.

EXPLANATION OF THE SYMBOLS USED

ABBREVIATED SIGNS

Explains common symbols used in the manual.

DANGER SIGNS

Explains warning symbols related to hazards.

PERSONAL PROTECTIVE EQUIPMENT

Illustrates required PPE for installation and use.

WARNINGS

GENERAL INDICATIONS

Important notes on product use, manufacturer liability, and regulations.

INDICATIONS FOR SAFETY

Guidelines for safe installation and use by qualified personnel.

PROTECTION FROM VACUUM OVERHEATING

Protects against overheating when the system is empty.

PROTECTION FROM BURNS

Warns about high water temperatures and burn risks.

PROTECTION AGAINST LIGHTNING

Guidelines for lightning protection and earthing.

SPECIFICATIONS ON WATER QUALITY

REFERENCE VALUES

Specifies acceptable water parameters for optimal performance.

LIMITS OF USE

Defines acceptable fluids and exclusions for system operation.

RESISTANCE TO CORROSION

Details the system's resistance to chemical aggression and chlorides.

SYSTEM DESCRIPTION

TECHNICAL CHARACTERISTICS

Describes the system's design and components.

THE STORAGE

Details the domestic water accumulation system and its components.

NOTE ON THE INTEGRATED STORAGE SYSTEM

Explains PED compliance and CE marking for the storage system.

INSTALLATION

GENERAL INDICATIONS AND MOVING

Safety and handling guidelines for installation and moving the system.

STRUCTURAL CHECK

Verifying the structural capacity for mounting the system.

SAFETY PRECAUTIONS WHILE ASSEMBLING

Warnings and precautions for safe assembly procedures.

INSTALLATION ON A FLAT ROOF

Place and position

Guidance on selecting location and orientation for flat roof installation.

Necessary items

Lists tools and PPE required for installation.

Installation phases

Step-by-step illustration of the installation process.

Anchoring with ballasts

Method for securing the system using ballasts.

INSTALLATION ON A SLOPED ROOF

Place and position

Guidance on selecting location and orientation for sloped roof installation.

Necessary items

Lists tools and PPE required for installation.

Installation phases

Step-by-step illustration of the installation process.

HYDRAULIC CONNECTION

GENERAL LAYOUT

Basic hydraulic connection layout and component symbols.

Indications on gaskets and connections

Guidelines for using gaskets and tightening connections properly.

Using flexible hoses

Recommendations for connecting water lines with flexible pipes.

Other indications

Pipe insulation and material suitability for water supply.

ASSEMBLING THE SAFETY AND ONE-WAY VALVE

Instructions for installing the safety and one-way valve.

Assembling the safety unit

Instructions for installing an alternative safety unit.

POSITIONING AND FIXING THE BACKFLOW PREVENTER

Steps for correctly positioning and fixing the backflow preventer.

Pressure reducer

Installation of a pressure reducer to limit system pressure.

Thermostatic mixer valve

Installation of a mixer valve to control water temperature.

CONNECTING MORE THAN ONE COLLECTOR

EXAMPLES OF SYSTEM LAYOUTS

Layout 1: hydraulic connection to a traditional boiler

Illustrates connection to a traditional boiler.

EXPANSION VESSEL

STARTING

USING THE COVER SHEET

Instructions on using the protective cover sheet during installation and startup.

FILLING

Step-by-step guide to filling and bleeding the system.

WORKING PRESSURE

Maximum permissible working pressure and overpressure warnings.

NON-USE FOR SHORT PERIODS OF TIME

Guidelines for periods of inactivity and holidays.

EMPTYING THE TANK FOR MAINTENANCE AND WINTER STOPPING

Procedure for draining the tank for maintenance or winter.

ELECTRICAL INTEGRATION KIT

TYPES OF ELECTRIC RESISTOR

Details available electric resistors for system enhancement.

INSTALLING THE ELECTRIC RESISTORS

Instructions for installing electric resistors into the collector.

INDICATIONS ON USING ELECTRIC RESISTORS

Advice and precautions for using electric resistors.

PROGRAMMED MAINTENANCE

GUARANTEE CONDITIONS

ENVIRONMENTAL PROTECTION

FINAL NOTES

SOLAR KEYMARK CERTIFICATION