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Polaris 2009 Sportsman XP 850 - Page 291

Polaris 2009 Sportsman XP 850
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11.15
BRAKES
11
5. Remove the two brake caliper mounting bolts.
CAUTION: Do not hang the caliper by the brake line. Use
wire to hang caliper to prevent damage to the brake line.
6. Remove the wheel hub assembly from the bearing carrier.
7. Press out the wheel studs and remove the brake disc.
8. Clean the wheel hub mating surface
9. Install the new disc and press new wheel studs into the hub
until they are flush with the mating surface.
10. Install wheel hub assembly, cone washers, and hand tighten
the castle nut. Install washers with domed side out.
11. Install the brake caliper and torque the new mounting bolts
to specification.
CAUTION
Always use new wheel studs if removed from the
wheel hub assembly.
Remove
Rear Caliper Shown
CAUTION
New bolts have a pre-applied locking agent
which is destroyed upon removal. Always use
new brake caliper mounting bolts
upon assembly.
= T
Caliper Mounting Bolts:
37 ft. lbs. (50 Nm)
Out
Cone Washers
Wheel
Hub
37 ft. lbs.
(50 Nm)
PartShark.com
877-999-5686

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