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9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
3.25
7. Perform Driven Clutch Alignment. See Driven Clutch
Alignment, page 5.9.
8. Install the drive clutch, belt and driven clutch. Install
snap ring on transmission input shaft before installing
driven clutch mounting bolt. Torque fasteners to
specification.
TORQUE
Drive Clutch Bolt:
96 ft-lbs (130 Nm)
Driven Clutch Bolt:
43 ft-lbs (58 Nm)
9. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lbs (4 Nm)
Outer PVT Cover Fasteners:
35 in-lbs (4 Nm)
10.Connect the starter wiring. Torque starter cable nuts
to specification.
TORQUE
Starter Cable Wiring Nuts:
48 in-lbs (5 Nm)
11. Install throttle body / intake manifold assembly.
Tighten clamps
e
,
r
retaining intake manifold to
engine. Install lower intake plenum mounting fastener
(to trans mount bracket). Torque fasteners to
specification.
TORQUE
Intake Manifold Boot Clamp:
17 in-lbs (2 Nm)
Lower Intake Plenum Fastener:
18 ft-lbs (24 Nm)
ENGINE / COOLING / EXHAUST