4.24
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a period
of one hour after shutting off the engine before
servicing the fuel pump. This allows the exhaust to cool
and fuel pressure to drop.
NOTE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
6. Disconnect the fuel pump electrical harness
w
.
7. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump nut. Using a 1/2” drive ratchet or
breaker bar, loosen and remove the nut. Discard the
nut.
NOTE
Apply downward force on the fuel pump flange while
removing the fuel pump nut.
8. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm
r
to
the pump body as you lift and tilt the pump to ensure
that the float arm is not bent when removed from the
tank.
9. Transfer old fuel pump to a suitable container capable
of safely holding fuel. Fuel pump will retain some fuel.
10.Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
NOTE
It is recommended to remove the fuel tank from the
vehicle and rinse it with a small amount of clean fuel.
Do not use water or any other chemicals to remove
debris.
11. Remove new fuel pump assembly, gasket and nut
from packaging. Use care not to bend float arm
during un-packaging. Do not lift or carry fuel pump
assembly by the float arm.
12.Use cleaning wipes provided to clean fuel tank
surface and threads. Remove all debris, grease and
oil. Allow surfaces to dry completely.
13.Install new gasket onto fuel pump assembly using
care not to damage gasket or bend float arm.
14.Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm does
not get caught or bent during installation.
FUEL SYSTEM
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