Polaris RANGER XP 1000 2018 - Clutch Disassembly; Bearing Inspection

5.20
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
CLUTCH DISASSEMBLY
WARNING
The clutch assembly is a precisely balanced unit. Never
replace parts with used parts from another clutch
assembly!
1. Using a permanent marker, mark the cover, spider,
and moveable sheave for reference, as the cast in X's
may not have been in alignment before disassembly.
2. Remove cover bolts
q
evenly in a cross pattern and
remove cover plate
w
.
3. Inspect area on shaft where bushing rides for wear,
galling, nicks, or scratches. Replace clutch assembly
if worn or damaged.
4. Remove and inspect the clutch spring
r
. Refer to
Drive Clutch Spring Inspection, page 5.24
procedure.
5. Remove and inspect belleville washer
t
and washer
y
. Replace if necessary.
IMPORTANT
Belleville washer must be installed with dome facing the
outer post.
BEARING INSPECTION
• Verify there is no binding or rough spots. If problems
are noted continue with disassembly.
PVT SYSTEM