Polaris RANGER XP 1000 2018 - Helix Bushing Removal;Installation

5
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
5.33
5. Install main adapter
q
, spacer adapter, and securing
nut.
6. Firmly grip the Movable Sheave and turn
counterclockwise to install the bushing. Turn until
bushing bottoms out.
IMPORTANT
Only light force is needed to install the bushing. Do not
increase pressure after bushing bottoms out, or
damage may result to bushing.
7. Remove nut and spacer adapter from puller rod.
Remove Sheave and bushing adapter from puller rod.
HELIX BUSHING REMOVAL
1. Install the main adapter
q
on puller.
2. From the inside of the Helix, insert bushing adapter
w
(PN 5020636) into the bushing. Install spacer and
top nut to secure adapter on Helix.
3. Insert the piston pin puller in a vise.
4. Using a pry bar located between the fingers of the
helix, turn the helix counter clockwise to remove the
bushing.
5. Remove the nut from the puller rod and set aside.
6. Remove the bushing and bushing removal tool from
the puller. Discard the bushing.
HELIX BUSHING INSTALLATION
1. Apply Loctite 648
R
evenly to bushing bore in cover.
2. From the bottom of the Helix, insert the new bushing
and bushing adapter
w
(PN 5020636)
3. Install the main adapter
q
, spacer adapter, and
securing nut on top of the Helix.
4. Use a pry bar located between the fingers of the Helix
to turn the Helix counterclockwise. Turn until bushing
bottoms out.
IMPORTANT
Only light force is needed to install the bushing. Do not
increase pressure after bushing bottoms out, or
damage may result to bushing.
5. Remove nut and spacer adapter from puller rod. Re-
move Helix and bushing adapter from puller rod.
PVT SYSTEM