Polaris RANGER XP 1000 2018 - Page 333

6
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
6.13
6. Torque PVT inner cover fasteners in sequence to
specification.
TORQUE
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lb (50 Nm)
STEP 2: Loosely install bolts by hand
STEP 3: Loosely install bolts by hand
STEP 4: Loosely install bolts by hand
STEP 5: Loosely install nuts by hand
STEP 6: Torque to 50 ft-lb (68 Nm)
STEP 7: Loosely install nuts by hand
STEP 8: Torque to 50 ft-lb (68 Nm)
STEP 9: Torque to 37 ft-lb (50 Nm)
7. Install the drive clutch, belt and driven clutch. Install
washer and shims on transmission input shaft before
installing driven clutch mounting bolt. Torque
fasteners to specification.
TORQUE
Drive Clutch Bolt:
96 ft-lbs (130 Nm)
Driven Clutch Bolt:
43 ft-lbs (58 Nm)
8. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
TORQUE
Hose Clamps:
35 in-lbs (4 Nm)
Outer PVT Cover Fasteners:
35 in-lbs (4 Nm)
9. Install throttle body / intake manifold assembly.
Tighten clamps
e
,
r
retaining intake manifold to
engine. Install lower intake plenum mounting fastener
(to trans mount bracket). Torque fasteners to
specification.
TORQUE
Intake Duct Hose Clamps:
3 lb-ft (4 Nm)
Lower Intake Plenum Fastener:
TRANSMISSION