6
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
6.31
TROUBLESHOOTING - TRANSMISSION
Check the following items when shifting difficulty is
encountered.
• Shift cable adjustment/condition
• PVT alignment (properly shimmed)
• Transmission lubricant type/quality
• Loose fasteners on sector gear cover
• Worn rod ends, clevis pins, or pivot arm bushings
• Shift selector rail travel
• Belt drag - place vehicle in neutral and check clutch to
make sure the belt moves freely
• Worn, broken or damaged internal transmission
components
NOTE
To determine if shifting difficulty or problem is caused
by an internal transmission problem, isolate the
transmission by disconnecting the shift cable end from
the transmission bellcrank. Manually select each gear
range at the transmission bellcrank, and test ride
vehicle. If it functions properly, the problem is outside
the transmission.
If transmission problem remains, disassemble
transmission and inspect all gear dogs for wear
(rounding) or damage. Inspect all bearings, circlips,
thrust washers and shafts for wear.
TRANSMISSION
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