Polaris RANGER XP 1000 2018 - Front Caliper Disassembly

9
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
9.19
FRONT CALIPER DISASSEMBLY
1. Remove both brake pads from the caliper. Refer to
FRONT BRAKE PAD REMOVAL procedure.
2. Remove the mount bracket assembly
q
and dust
boots
w
from caliper. Thoroughly clean caliper before
disassembly and prepare a clean work area.
3. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
NOTE
Do not remove the caliper pistons with a standard
pliers. The piston sealing surfaces will become
damaged if a standard pliers is used.
4. Once the pistons are removed, use a pick to carefully
remove the square O-rings
e
from the caliper. O-
rings should be replaced during caliper service.
5. Clean the caliper body, piston, and retaining bracket
r
with brake cleaner or alcohol.
NOTE
Be sure to clean the seal grooves in caliper body.
BRAKE SYSTEM