IX
9928487 R01 - 2018 RANGER XP 1000 Service Manual
© Copyright Polaris Industries Inc.
IX.7
Starter Motor Removal .......................................... 11.49
Starter Solenoid Bench Test ................................... 11.50
Starter Solenoid Operation ..................................... 11.51
Testing Flow Chart................................................ 11.52
Troubleshooting ................................................... 11.49
Voltage Drop Test ................................................. 11.49
Static .................................................................... 11.39
Stator
Cover Installation ...................................................3.72
Cover Removal / Inspection ......................................3.40
Replacement....................................................... 11.34
Tests ................................................................. 11.34
Steering
Inspection.............................................................. 8.9
Steering Assembly
Assembly View ....................................................... 8.3
Power Steering Unit Installation .................................. 8.8
Steering Shaft Bearing Replacement ........................... 8.7
Steering Shaft Removal ............................................ 8.4
Steering Wheel Removal .......................................... 8.4
Steering Maintenance
Steering System Inspection ......................................2.53
Steering Wheel Free-Play ........................................2.53
Tie Rod End Inspection............................................2.54
Wheel Toe Adjustment..................................... 2.55, 8.11
Wheel Toe Inspection ...................................... 2.54, 8.10
Steering Rack
Installation ............................................................. 8.6
Removal................................................................ 8.5
Steering Shaft
Bearing Replacement............................................... 8.7
Removal................................................................ 8.4
Steering System
Service Notes ......................................................... 8.2
Service Specifications .............................................. 8.2
Special Tools.......................................................... 8.2
Steering Wheel
Removal................................................................ 8.4
Suspension
Ball Joint Installation ...............................................8.17
Ball Joint Removal..................................................8.16
Ball Joint Service Preparation ...................................8.15
Front Lower A-Arm Removal.....................................8.12
Front Upper A-Arm Installation ..................................8.13
Rear Lower A-Arm Installation...................................8.21
Rear Lower A-Arm Removal .....................................8.20
Rear Stabilizer Bar Removal / Installation ....................8.21
Rear Upper A-Arm Installation...................................8.19
Rear Upper A-Arm Removal .....................................8.18
Service Notes ......................................................... 8.2
Service Specifications .............................................. 8.2
Shock Removal / Installation .....................................8.22
Special Tools.......................................................... 8.2
Spring Replacement ...............................................8.22
Suspension Inspection ...............................................2.56
Suspension Maintenance
Shock Position Adjustment .......................................2.56
Spring Pre-Load Adjustment .....................................2.56
Switch
AWD / 2WD / TURF ................................................ 11.7
Brake................................................................... 11.6
Drive Mode ........................................................... 11.9
Gear Position ........................................................ 11.8
Headlamp............................................................. 11.6
Ignition................................................................. 11.7
Seat Belt Interlock .................................................. 11.8
Switches
Mode Button ....................................................... 11.14
T
T-MAP Sensor
Operation Overview ................................................4.33
Sensor Replacement ..............................................4.33
Sensor Test...........................................................4.33
Tachometer............................................................ 11.14
Tail Lights
LED Lamp Replacement ........................................ 11.24
Service .............................................................. 11.24
Tailgate
Assembly View .................................................... 10.19
Tap / Drill Sizes {Metric} ..............................................1.23
Tap / Drill Sizes {SAE} ................................................1.23
Testing ................................................ 11.39, 11.41–11.45
Thermostat Replacement ............................................3.90
Throttle Control .........................................................4.29
Tie Rod End Inspection...............................................8.10
Timing - HVAC
Engine ............................................................... 3.100
Torque List - Master ................................................... 1.11
Torque Offset Procedure
EPS) ................................................................. 11.53
Torque Sequences
Engine ................................................................. 3.11
Torque Specifications
HVAC ................................................................ 3.100
Transmission
Assembly .............................................................6.26
Assembly View ....................................................... 6.3
Disassembly .........................................................6.15
Gear, Shaft, Bearing Inspection .................................6.23
Installation ............................................................6.12
Output Shaft Backlash.............................................6.24
Planetary Differential Assembly .................................6.22
Planetary Differential Bushing Replacement.................6.20
Planetary Differential Disassembly .............................6.19
Removal................................................................ 6.9
Service Notes ......................................................... 6.2
Service Specifications .............................................. 6.2
Shift Cable Inspection .............................................. 6.5
Shift Cable Inspection / Adjustment ............................. 6.6
Shift Lever Installation .............................................. 6.5
Shift Lever Removal................................................. 6.5
Snorkel Gear Backlash ............................................6.26
Special Tools.......................................................... 6.2
Troubleshooting .....................................................6.31
Vent Line Routing .................................................... 6.4
Transmission Maintenance
Fluid Level Inspection..............................................2.48
Fluid Replacement .................................................2.48
Troubleshooting
A/C Performance.................................................. 3.131
Brake Caliper Overheads (Brakes Drag)......................9.34
Brake Noise ..........................................................9.34
Brake Pedal Vibration..............................................9.34
Brakes Lock ..........................................................9.34
Brakes Squeal / Poor Brake Performance ....................9.34
Cooling System......................................................3.99
Engine .................................................................3.98
Engine Coolant Bypassing the Heater Valve............... 3.131
EPS Non-Functional MIL Off ................................... 11.56
EPS Non-Functional MIL On ................................... 11.55
EPS Using Digital Wrench®.................................... 11.57
INDEX
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