Polaris RZR XP 1000 2017

IX.6
9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
Adjustment (WALKER EVANS™) ...................... 2.55, 8.28
Stabilizer Bar
Installation (front) ...................................................8.14
Installation (rear) ....................................................8.21
Removal (front) ......................................................8.13
Removal (rear).......................................................8.21
Starter
Drive Installation ....................................................3.72
One-Way Clutch Assembly.......................................3.72
One-Way Clutch Disassembly...................................3.46
One-Way Clutch Inspection ......................................3.45
Starter Motor
Installation .......................................................... 11.54
Removal............................................................. 11.53
Starter Solenoid
Operation ........................................................... 11.54
Test ................................................................... 11.54
Starter System
Troubleshooting ................................................... 11.53
Static ...................................................................... 11.6
Stator
Cover Installation ...................................................3.73
Stator Cover.............................................................3.43
Stator Tests............................................................ 11.43
Steering / Suspension
Special Tools................................................... 8.3, 10.2
Steering Shaft
Bearing Replacement.............................................. 8.11
Steering System
Inspection.............................................................2.52
Steering Wheel
Free-play..............................................................2.52
Removal................................................................ 8.6
Suspension
Compression Adjustment (WALKER EVANS™) ............2.55
Rear – Assembly View.............................................8.20
Spring Adjustment (WALKER EVANS™) ............. 2.55, 8.28
Switch
AWD/2WD .......................................................... 11.35
Brake Light ......................................................... 11.34
Hazard............................................................... 11.37
Headlamp........................................................... 11.34
Key ................................................................... 11.35
Seat Belt ............................................................ 11.36
Transmission....................................................... 11.36
Turn/Lights/Horn .................................................. 11.37
T
Taillight
Replacement....................................................... 11.50
Tap / Drill Sizes {Metric} ..............................................1.38
Tap / Drill Sizes {SAE} ................................................1.38
Testing .................................................... 11.6, 11.8–11.11
Thermostat Replacement ............................................3.12
Throttle Body............................................................4.39
Throttle Pedal
Inspection.............................................................2.42
Tie Rod End Inspection...............................................2.53
Tire
Inspection.............................................................2.46
Pressure ..............................................................2.46
TMAP .....................................................................4.36
Toe Adjustment.........................................................2.54
Torque Specifications
Master .................................................................. 1.8
Wheel and Hub ......................................................2.45
Trailing Arm
Spherical Bearing Replacement ................................8.19
Transmission
Assembly .............................................................6.27
Disassembly .........................................................6.14
Gear / Shaft / Bearing Inspection ...............................6.26
Installation ............................................................ 6.11
Lubrication............................................................2.48
Lubrication Specifications ......................................... 6.2
Output Shaft Backlash Procedure ..............................6.27
Removal................................................................ 6.8
Snorkel Shaft Removal ............................................6.14
Troubleshooting .....................................................6.33
Vent Line ...................................................... 2.51, 6.14
Transmission Lubrication ............................................. 6.2
Transmission Switch ................................................ 11.36
Trouble Codes
Instrument Cluster (DTC) .........................................4.46
Troubleshooting
Brake Noise ........................................................... 9.4
Brake System ........................................................9.32
Clutch ..................................................................5.31
Cooling System......................................................3.86
Engine .................................................................3.85
EVAP System ........................................................4.10
Fuel Injector ..........................................................4.14
Fuel System ..........................................................4.54
Misfire Detection ....................................................4.53
Transmission Shifting Difficulty..................................6.33
Turn Lights............................................................. 11.38
Turn/Lights/Horn Switch............................................ 11.37
U
Upper Steering Shaft
Installation ............................................................8.10
Removal................................................................ 8.5
V
Valve
Clearance Adjustment .............................................3.81
Inspection.............................................................3.38
Sealing Test ..........................................................3.40
Seat Reconditioning (1000) ......................................3.40
Valve Clearance
Valve Lash - Tappet Selection ...................................3.83
Valve Clearance - Tappet Selection ...............................3.83
Valve Clearance Inspection .........................................2.32
Valve Cover
Removal...............................................................3.32
Valve Cover Installation ..............................................3.84
Valve Spring
Removal...............................................................3.37
Vehicle Identification
Model Number Designation ....................................... 1.2
Vehicle Identification Number........................................ 1.2
Vent Line
Termination Fitting .......................................... 2.40, 4.22
VIN ......................................................................... 1.2
VIN Location ............................................................. 1.2
Voltage Drop .......................................................... 11.11
Voltage Drop Test .................................................... 11.53
Voltage Regulator.................................................... 11.45
INDEX