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Polaris SPORTSMAN 400 2003 - Page 206

Polaris SPORTSMAN 400 2003
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TRANSMISSION
8.13
1. Inspect center shaft bushing for wear. If
necessary, remove with the large end of bushing
drive
tool.
Center Drive Bushing Tool
(PN 2871697)
2. Remove all remaining seals from transmission
cases and clean all parts thoroughly.
BUSHING INSTALLATION,
TRANSMISSION
CENTER
SHAFT
1. Install center shaft bearing and plug using small
end of bushing installation tool.
Center Drive Bushing Tool
(PN 2871697)
2. Apply Loctite t 243 (blue) to threads of screws
and install center shaft cover. Tighten screws
securely.
Shaft Bearing
Plug
FRONT OUTPUT HOUSING
(SNORKEL) ASSEMBL
Y
1. Bearing is a light press fit on ring gear end of front
output shaft. Heat inner bearing on a hot plate or
with a heat gun to ease installation. Install
bearing on shaft untilinner race bottoms on flange
of shaft.
CAUTION: Do not use a torch - bearing damage may
result.

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