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Polaris Sportsman 400 - Awd Front Drive Axle Installation

Polaris Sportsman 400
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FINAL DRIVE
7.12
AWD FRONT DRIVE AXLE REMOVAL, CONT.
9. Remove cotter pin and nut from lower A-arm ball
joint. Remove lower A-arm from ball joint.
10. Using roll pin remover P/N 2872608, remove roll
pin at front housing.
11. Remove the spindle and axle assembly from the
strut castingbearingby pullingthestrutoutwardas
shown. Drive out the old seal, taking care not to
damage the tapered roller bearing. Install the new
sealuntilitbottomsagainsttheshoulderin thestrut
casting.
AWD FRONT DRIVE AXLE INSTALLATION
1. Install spring washer and drive shaft. Align hole in
U-joint yoke with holeineccentric shaft, and install
new roll pin.
2. Installnewsealinstrutcasting. Refertopage7.16.
3. Install drive shaft in strut.
4. Install lower ball joint, torque nut to 25 ft. lbs. (34.5
Nm) and install new cotter pin.
5. Follow procedure to install hilliard clutch
components and hub as outlined on page 7.9.
6. T ighten hub nut following procedure on 7.5.
Roll Pin Remover Tool P/N 2872608

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