Polaris Sportsman 450 2022

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1. Remove the spark arrestor screen fasteners

2. Remove the spark arrestor

from the end of the muffler.

154

MAINTENANCE

Main Page

Safety Symbols and Signal Words10
Vehicle Identification Numbers11
Replacement Keys11
Radio Compliance Statements12
Safety Training15
Safe Riding Gear15
Eye Protection16
Safety Warnings17
Operating Without Instruction17
Age Restrictions17
Using Alcohol or Drugs18
Failure to Inspect before Operating18
Handling Gasoline18
Exposure to Exhaust19
Protective Apparel19
Operating on Pavement19
Operating on Public Roads19
Operating at Excessive Speeds20
Physical Control of the Vehicle20
Turning Improperly20
Jumps and Stunts21
Improper Hill Climbing21
Descending Hills Improperly21
Crossing Hillsides21
Stalling While Climbing a Hill22
Operating on Steep Hills23
Operating on Slippery Terrain23
Operating in Unfamiliar Terrain23
Improper Tire Maintenance24
Operating Improperly in Reverse24
Operating over Obstacles24
Skidding or Sliding25
Operating a Damaged Vehicle25
Operating through Water25
Improper Cargo Loading26
Operating on Frozen Bodies of Water26
Poor Visibility26
Physical Skills26
Hot Exhaust Systems27
Equipment Modifications27
Safety Labels and Locations29
General Warning30
Age 16 Warning30
Clutch Cover Warning31
No Passenger Warning31
Discretionary Warning32
Rack Warning, Front and Rear32
Features and Controls33
Ignition Switch34
Left-Hand Control35
Engine Stop Switch35
Mode/Reverse Override Switch35
Headlight Switch36
Throttle Lever36
Performance Mode38
Work Mode38
Standard Mode38
All Wheel Drive System39
Engaging Awd41
Awd Mode42
Adc Awd Mode (if Equipped)43
Active Descent Control (Adc) System43
Disengaging Active Descent Control43
Brake System44
Brake Lever44
Master Cylinder/Brake Fluid44
Parking Brake45
Auxiliary Foot Brake46
Brake Fluid Level46
Automatic Transmission Gear Selector47
Instrument Cluster48
Indicator Lamps50
Display Area53
Options Menu55
Diagnostic Code56
Advanced Menu57
Change Pin62
Unit Selection Distance63
Unit Selection Temperature64
Back Light Color66
Back Light Level67
Service Hours68
Auxiliary Outlet69
Electronic Power Steering (Eps)70
Before You Ride72
Button Description73
Gauge Screen74
Icon Description77
Controls Tab79
Notifications Tab79
Usb Drive80
Error Messages81
Software Updates82
Map Updates82
Safe Operation Practices83
Trail Etiquette84
Know Your Riding Area/Tread Lightly84
Vehicle Break-In Period84
Engine and Drivetrain Break-In85
Brake System Break-In85
Pvt Break-In (Clutches/Belt)85
Pre-Ride Checklist86
New Operator Driving Procedures87
Turning the Vehicle88
Driving on Slippery Surfaces89
Driving Uphill90
Driving Downhill91
Driving on a Sidehill (Sidehilling)92
Turning Around on a Hill (K-Turn)93
Driving through Water94
Driving over Obstacles95
Driving in Reverse96
Starting the Engine97
Cold Weather Operation97
Parking the Vehicle98
Parking on an Incline98
Hauling Cargo99
Towing Loads100
Towing Your Vehicle100
Winch Guide103
Winch Safety Precautions103
Winch Operation105
Winch Cable Care110
Shock Loading111
Winch Maintenance and Service Safety112
Noise Emission Control System113
Crankcase Emission Control System113
Exhaust Emission Control System113
Electromagnetic Interference113
Periodic Maintenance115
Severe Use Definition115
Maintenance Intervals116
Lubrication Guide130
Engine Oil130
Oil Recommendations131
Oil Level131
Oil and Oil Filter Change132
Transmission Oil134
Oil Check134
Oil Change134
Front Gearcase (Demand Drive) Fluid135
Fluid Change136
Power Steering Unit137
Steering Assembly137
Cooling System137
Recovery Bottle Coolant138
Radiator Coolant138
Side Panel Removal140
Footwell Removal140
Tire Tread Depth141
Front Wheel Hub Tightening141
Wheel Removal142
Wheel Installation142
Wheel Nut Torque Specifications143
Toe Alignment144
Air Filter145
Fuse Replacement146
Headlight Lamp Replacement147
High Beam Adjustment148
Headlight Housing Replacement149
Lower Headlamp Replacement150
Taillights/Brake Lights Replacement150
Spark Plug Recommendations150
Spark Plug Inspection151
Normal Plug151
Wet Fouled Plug151
Vehicle Immersion152
Spark Arrestor153
Pvt System157
Pvt Drying158
Drive Belt Inspection159
Special Tools159
Tool Description159
Battery Removal160
Battery Installation162
Battery Storage163
Battery Charging164
Battery Identification165
Conventional Battery165
Low Maintenance Battery165
Cleaning and Storage169
Washing the Vehicle169
Washing Tips169
Polishing the Vehicle169
Storage Tips170
Inspect and Lubricate171
Fog the Engine171
Battery Maintenance171
Storage Area / Covers171
Specifications173
Clutching Chart187
Driven Clutch187
Polaris Products189
Lubricants / Service Products189
Troubleshooting191
Diagnostic Codes192
Drive Belt Wear/Burn195
Engine Doesn't Turn over197
Engine Turns Over, Fails to Start197
Engine Backfires197
Engine Pings or Knocks198
Engine Runs Irregularly, Stalls or Misfires198
Engine Stops or Loses Power199
Limited Warranty201
Warranty Coverage and Exclusions202
Limitations of Warranties and Remedies202
Lubricants and Fluids203
How to Obtain Warranty Service204
In the Country Where Your Product was Purchased204
Outside the Country Where Your Product was Purchased204
Exported Products205
U.s.a. Epa Emissions Limited Warranty206
California Residents208
California Emission Control Warranty Statement Your Warranty Rights and Obligations208
Manufacturer's Warranty Coverage209
Maintenance Log211

Polaris Sportsman 450 2022 - Page 156

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