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Polaris Sportsman 700 - Page 92

Polaris Sportsman 700
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ENGINE
3.42
28. Remove the oil pressure relief. The oil pressure
relief consists of a bolt, washer, spring, and valve
(dowel). Inspect the the valve (dowel) for signs of
possible obstructions. Use compressed air to
blow out any debris.
29. Reinstall the valve (dowel chamfered end first).
Install the spring, washer, and bolt. Torque the
bolt to 22 ± 2 ft. lbs. (30 ± 3 Nm).
22 ± 2 ft.lbs.
(30 ± 3Nm)
Chamfered
end first
NOTE: Be sure to place the tapered end of the valve
(dowel) in first. If the valve is installed incorrectly, oil
pressure and oil priming problems will occur.
DISASSEMBLY OF WATER/OIL PUMP SHAFT
W ARNING
Wear appropriate safety gear
during this procedure. Protective gloves,
clothing and eyewear are required.
30. Carefully press the gear off the assembly while
supporting the housing assembly.
Press off gear
31. Remove the snap ring from the assembly. Place
the housing in a support and press out the
bearing/shaft assembly.
Retaining Ring
Bearing
Press out
shaft and
bearing
assembly
32. Place the shaft in a press to remove the bearing.
Bearing

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