7
7.45
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
8. Apply Crankcase Sealant (PN 2871557) to the
sealing surface and install the output shaft cover.
Some tapping of the cover may be required. Torque
bolts in a criss-cross pattern to specification.
Output Cover Bolt:
20 ft-lbs (27 Nm)
9. Install the original shim (s), thrust button shim and
thrust button into the gearcase cover and apply
Crankcase Sealant (PN 2871557) to the sealing
surface.
10. Install the cover onto the gearcase housing. Use
care not to damage the seal lip upon installation.
Torque the cover bolts in a criss-cross pattern to
specification.
Cover Bolt:
25 ft-lbs (34 Nm)
11. Install the drain and fill plugs with new o-rings to
ensure proper sealing after filling.
Gearcase Capacity Requirement - Rebuild Only
18.5 oz (550ml)
Drain / Fill Plug:
16 ft-lbs (22 Nm)
FINAL DRIVE
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