Polaris Sportsman 800 EFI 4x4 2012 - Page 477

IX
IX.1
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
A
A-Arm Replacement .............................................. 5.22
Accessory Power Wiring ...................................... 10.41
Active Descent Control (ADC) Coil ........................ 10.23
Active Descent Control Gearcase ........................... 7.24
ADC Gearcase Piston Service ................................ 7.32
ADC Gearcase, Disassembly / Inspection................ 7.27
Air Box Sediment Tube .......................................... 2.28
Air Filter, Service ................................................... 2.27
All Wheel Drive (AWD) Coil .................................. 10.22
Alternator Output Test .......................................... 10.29
Authorization Key .................................................. 4.39
Authorization, Reflash............................................ 4.39
Auxiliary Brake Adjustment..................................... 2.36
Axle, Front Drive.................................................... 7.48
Axle, Rear Drive .................................................... 7.55
B
Balance Shaft Gear, Removal................................. 3.42
Ball Joint Replacement, Front ................................. 5.23
Battery Activation, Conventional ........................... 10.49
Battery Charging Procedure, Low Maintenance ..... 10.56
Battery Inspection / Removal, Low Maintenance .... 10.55
Battery Installation, Low Maintenance ................... 10.55
Battery Load Test................................................. 10.52
Battery Load Test, Low Maintenance..................... 10.56
Battery Maintenance.............................................. 2.23
Battery Off Season Storage.................................. 10.52
Battery Off Season Storage, Low Maintenance ...... 10.57
Battery Open Circuit Voltage (OCV), Low
Maintenance...................................................... 10.55
Battery Removal / Inspection, Conventional........... 10.50
Battery Terminals/Bolts ........................................ 10.49
Body and Steering Torque Values ............................. 5.2
Body Assembly Exploded View............................... 5.18
Body Rack Exploded View...................................... 5.19
Brake Bleeding........................................................9.9
Brake Burnishing Procedure................................... 9.15
Brake Caliper Exploded View ...................................9.6
Brake Caliper Removal, Rear ................................. 9.24
Brake Caliper, Assembly ........................................ 9.25
Brake Caliper, Front ............................................... 9.18
Brake Disc, Front................................................... 9.16
Brake Disc, Inspection ........................................... 9.27
Brake Hose Fitting Inspection ................................. 2.35
Brake Light / Work Light Switch Replacement ....... 10.37,
10.39
Brake Light Switch ............................................... 10.38
Brake Noise Troubleshooting....................................9.9
Brake Pad Inspection............................................. 2.35
Brake Pad Install, Rear .......................................... 9.22
Brake Pad Removal, Rear ...................................... 9.21
Brake Pad, Rear.................................................... 9.21
Brake Pad, Removal and Installation....................... 9.13
Brake System Components, Std, Sportsman ...... 9.4–9.5
Brake System Exploded Views .......................... 9.4–9.5
Brake, Master Cylinder Removal............................. 9.12
Brake, Rear Auxiliary Brake.................................... 9.29
Brake, Rear Auxiliary Master Cylinder ..................... 9.28
Brake, Torque Specifications ....................................9.3
Brakes, Inspection ................................................. 2.34
Brakes, Operation Overview..................................... 9.8
Brakes, Troubleshooting ........................................ 9.30
C
Cam Gear, Reassembly ......................................... 3.42
Cam Gear, Removal .............................................. 3.42
Camber / Caster .................................................... 2.30
Cargo Box, Removal and Installation....................... 5.32
Charging Procedure............................................. 10.53
Charging System - Break Even Test ...................... 10.28
Charging System Flow Chart ................................ 10.30
Circuit Breaker .................................................... 10.32
Clock, Setting Time of Day ..................................... 10.7
Clutch Alignment ................................................... 6.13
Combustion Chamber ............................................ 3.30
Communication Problems, Digital Wrench ............... 4.34
Compression Test.................................................. 2.21
Control Arm Bracket Mounts..................................... 8.6
Conversion Table................................................... 1.11
Cooling System ..................................................... 2.24
Cooling System - Coolant Level .............................. 2.25
Cooling System - Pressure Test .............................. 2.24
Cooling System - Radiator Level ............................. 2.25
Cooling System Bleeding Procedure ....................... 3.17
Cooling System Hoses........................................... 2.24
Cooling System Specifications................................ 3.16
Cooling System, Pressure Test ............................... 3.17
Crankshaft Gear, Removal ..................................... 3.42
Crankshaft Position Sensor (CPS) .......................... 4.24
Current Draw - Key Off Test .................................. 10.28
CV Boot Inspection ........................................7.48, 7.55
CV Boot, Replacement........................................... 7.62
CV Shaft Boot Inspection ....................................... 2.37
CV Shaft Service ................................................... 7.62
CV Shaft, Exploded View ....................................... 7.62
CV Shaft, Front...................................................... 7.48
CV Shaft, Rear ...................................................... 7.55
Cylinder Head Assembly ........................................ 3.33
Cylinder Head Assembly Exploded View ................. 3.24
Cylinder Head Disassembly.................................... 3.27
Cylinder Honing To De-glaze .................................. 3.21
Cylinder Inspection ................................................ 3.37
D
Decal Replacement .................................................5.3
Decimal Equivalent Chart ....................................... 1.14
Diagnostic Codes ................................................ 10.11
Diagnostic Mode, EFI System............................... 10.11
Diagnostic Mode, Instrument Cluster....................... 10.7
Digital Wrench
Engine Controller Reprogramming....................... 4.39
Digital Wrench Communication Errors..................... 4.34
Digital Wrench Diagnostic Software ........................ 4.33
Digital Wrench Versions ......................................... 4.33