7
7.29
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
7. Remove the roller cage (D) and ring gear (E).
NOTE: Roller are under spring tension. Use care
when removing the roll cage, as rollers will exit
the housing with force.
8. Remove and inspect the bearing surfaces of the
second output clutch. Visually inspect the clutch
plate area. If plates are steel-on-steel, or if the
friction material is worn, the assembly should be
replaced.
9. Thoroughly clean all parts.
10. Inspect the rollers (A) for nicks, scratches and flat
spots. Inspect the roll cage (B) for damage or cracks.
The rollers must slide up and down freely within the
roller cage surfaces. Inspect the ring gear (C) for
inconsistent wear patterns. Surfaces should be free
of nicks or burrs.
11. Inspect roll cage sliding surface (2). This surface
must be clean and free of nicks, burrs or scratches.
Remove and inspect the H-springs (4). Replace any
components as required.
12. Inspect the armature plate for a consistent wear
pattern. Uneven wear of the armature plate indicates
a warped plate, which may cause intermittent
operation.
NOTE: See “Front Gearcase Diagnosis”, page
7.25
FINAL DRIVE
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