Polaris Sportsman 800 EFI Big Boss 6x6 2012 User Manual

8
8.43
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
Sportsman Transmission Exploded View (6X6),
Continued
REF.
QTY.
DESCRIPTION REF.
QTY.
DESCRIPTION
1. 1
Lock Nut (Torque 12-18 ft-lbs)
45. 1 Park Plate
2. 1 Bellcrank 46. 1
Engagement Dog
3. 8
Screw (Torque 7-9 ft-lbs)
47. 2
Wave Spring
4. 1 Cover 48. 3
Engagement Dog
5. 1
O-Ring
49. 2
Retaining Ring
6. 1 Detent Pawl 50. 1 Washer
7. 1
Compression Spring
51. 1
Gear, 33 T
8. 1 Shift Shaft 52. 1
Needle Bearing
9. 1
Gear, 31 T
53. 1 Reverse Shaft
10. 1
Plug (Torque 10-14 ft-lbs)
54. 1
Sprocket, 38 T
11. 2
Triple Lip Seal
55. 1 Washer
12. 1 Gearcase 56. 1
Gear, 35 T
13. 1 Vent Tube 57. 1
Gear, 51 T
14. 1
O-Ring
58. 2 Shift Fork
15. 1 Shift Drum 59. 1 Shift Rail
16. 1
Retaining Ring
60. 1 Silent Chain
17. 1 Gear Switch 61. 1
Input Shaft
18. 1
O-Ring
62. 1 Cover
19. 1 Detent Star 63. 1
Dual Lip Seal
20. 1 Lockout Disc 64. 1 Mount Bracket
21. 1
Gear, 16 T
65. 2 Screw
22. 2
Lock Nut (Torque 15-19 ft-lbs)
72. 1
Plug (Torque 10-14 ft-lbs)
23. 4 Dowl Pin 73. 1 Bracket
24. 1
Plain Bearing
74. 1
Output Shaft
25. 4
Ball Bearing
75. 1
Needle Bearing
26. 1
Sprocket, 22 T / 18 T
76. 1 Washer
27. 1
Sprocket, 22 T
77. 1
Needle Bearing
28. 1 Silent Chain
29. 1 Thrust Washer
31. 1
Output Shaft
32. 1 Shim
33. 1 Thrust Button
34. 1 Shim
35. 1
Output Cover
36. 15
Screw (Torque 25-30 ft-lbs)
37. 1
Gear Set, 10 T / 31 T
38. 1
Ball Bearing
39. 1
Spacer
40. 1
Retaining Ring
41. 1 Cover
42. 4
Screw (Torque 6-12 ft-lbs)
43. 1
Gear, 56 T
44. 4
Ball Bearing
TRANSMISSION

Polaris Sportsman 800 EFI Big Boss 6x6 2012 Specifications

General

Brand	Polaris
Model	Sportsman 800 EFI Big Boss 6x6 2012
Category	Offroad Vehicle
Language	English