Polaris Sportsman 800 EFI - Page 71

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MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
 General
lubrication
50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.

E
Throttle Cable/
ETC Switch
50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
E Throttle Body
Intake Duct
50 H 6 M 500 (800) Inspect duct for proper seal-
ing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; adjust; replace as
needed
Cooling system
(if applicable)
50 H 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
 Engine oil change 100 H 6 M 1000 (1600) Perform a break-in oil change
at one month
 Oil filter change 100 H 6 M 1000 (1600) Replace with oil change

E
Valve clearance 100 H 12 M 1000 (1600) Inspect; adjust
Fuel system 100 H 12 M 1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
 Radiator 100 H 12 M 1000 (1600) Inspect; clean external
surfaces
 Cooling hoses
(if applicable)
100 H 12 M 1000 (1600) Inspect for leaks
 Engine mounts 100 H 12 M 1000 (1600) Inspect
Exhaust muffler/
pipe
100 H 12 M 1000 (1600) Inspect

E
Spark plug 100 H 12 M 1000 (1600) Inspect; replace as needed
 Wiring 100 H 12 M 1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.