7
7.25
7. Reinstall the power steering unit, attach the upper
steering post and install the fuel tank. See:EPS Unit
Installation, page 8.12
8. Install the steering tie rod ends into the steering frog.
Torque the tie rod end fasteners
q
and
w
to
specification and install new cotter pins.
TORQUE
Tie Rods to Steering Frog:
42 ft. lbs (58 Nm)
9. Install the front cover and front rack.
10. Install the front propshaft onto the front gearcase
input shaft. See: Installation, page 7.15
11. Install both front drive shafts into the front gearcase.
See: Installation, page 7.14
12. Reinstall the front gearcase drain plug with a new O-
ring and torque to specification.
13. Add the recommended amount of fluid. Maintain fluid
level even with the bottom threads of the fill plug
hole.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Polaris Demand Drive Fluid
(PN 2877922) (Quart)
Capacity: 9.3 oz. (275 ml)
14. Reinstall fill plug with a new O-ring and torque to
specification.
TORQUE
Drain / Fill Plug:
10 ft-lbs (14 Nm)
FINAL DRIVE
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