7.28
8. Connect and route the AWD wire harness along the
frame and install a plastic tie strap to attach it to the
frame.
9. Install the prop shaft roll pin at the front gearcase.
10.Reinstall the power steering unit, attach the upper
steering post..
11. Connect the EPS wiring harnesses.
12.Install the EPS Unit. See EPS Unit Installation
13.Install the upper steering shaft.
14.Install the steering shaft / handlebar mounting
fasteners.
15.Reinstall the front gearcase drain plug with a new O-
ring and torque to specification.
16.Add the recommended amount of fluid. Maintain fluid
level even with the bottom threads of the fill plug hole.
FLUID CAPACITY
Recommended Front Gearcase Fluid:
Polaris Demand Drive Fluid
(PN 2877922) (Quart)
Capacity: 9.3 oz. (275 ml)
17.Reinstall fill plug with a new O-ring and torque to
specification.
TORQUE
Drain / Fill Plug:
10 ft-lbs (14 Nm)
18.Install the fuel tank
NOTE
There are two hidden upper mounting fasteners
19.Disconnect fuel lines and pump harness.
20.Install the front cab.
21.Install the cover on front side of upper steering shaft.
22.Install the seat and side panels.
23.Install the fuel tank guards.
24.Connect both fans and install the radiator cover.
25.Install the six screws holding on the front cover.
26.Install the fan/snorkel cover (lock and ride fasteners)
FINAL DRIVE
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