Polaris Sportsman 850 - Automatic Transmission Gear Selector; Belt Life

2
2.5
MAINTENANCE INTERVALS
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HRS. CALENDAR
MILES (KM)
▶
E
Air Filter (main element)
-
Weekly
-
Inspect; replace as needed
■
Brake Pad Wear 10 H 1 M
100 (160) Inspect periodically
Battery
20 H 1 M
200 (320)
Check terminals; clean; test
Fuel System Check
20 H 1 M
-
Inspect; Cycle key to pressurize fuel pump; check
lines and fittings for leaks and abrasion
▶
E
Engine Breather
25 H
150 (250)
Inspect;
Replace if
necessary
▶
E
Engine Oil Change
(Break-in Period)
25 H 1 M
250 (400)
Perform a break-in oil change at one month or 20
hours, whichever comes first
▶
Front Gearcase Fluid 25 H 1 M
250 (400)
Inspect level; change demand drive fluid if
exposed to extreme use*
▶
Rear Gearcase Fluid 25 H 1 M
250 (400) Inspect level
▶
Transmission Fluid 25 H 1 M
250 (400) Inspect level
▶
General Lubrication 50 H 3 M
500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage
50 H 6 M
500 (800) Inspect, lubricate
■
Steering
50 H 6 M
500 (800)
Lubricate
▶
Front Suspension
50 H 6M
500 (800)
Lubricate
▶
Rear Suspension
50 H 6M
500 (800)
Lubricate
■
E
Throttle Cable /
TRS Switch
50 H 6 M
500 (800) Inspect; adjust; lubricate; replace if necessary
E
Throttle Body Intake Duct
50 H 6 M
500 (800) Inspect ducts for proper sealing / air leaks
Drive belt 50 H 6 M
500 (800) Inspect; replace as needed
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally; pressure test
system yearly
▶
Radiator 50 H 6 M
500 (800) Inspect; clean external surfaces
▶
Cooling Hoses
50 H 6 M
500 (800) Inspect for leaks
▶
Engine Oil Change
100 H 6 M
1000 (1600)
Perform a break-in oil change at 20 hours or after
one month of operation; change more frequently
during cold weather operation
▶
Oil Filter Change
100 H 6 M
1000 (1600) Replace with oil change
▶
Front Gearcase Fluid 100 H 12 M
1000 (1600) Change fluid; also refer to 25 H interval
▶
Rear Gearcase Fluid 100 H 12 M
1000 (1600) Change fluid
▶
Transmission Fluid 100 H 12 M
1000 (1600) Change fluid
■
E
Fuel System
100 H 12 M
1000 (1600)
Check for leaks at tank cap, fuel lines, fuel pump;
replace lines every two years
▶
Engine Mounts
100 H 12 M
1000 (1600) Inspect
Exhaust Pipe / Silencer
100 H 12 M
1000 (1600) Inspect
■
E
Spark Plug
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; apply dielectric
grease to connectors subjected to water, mud,
etc.
■
Clutches
(Drive and Driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
MAINTENANCE