Polaris Sportsman 9921309 - Page 78

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MAINTENANCE

Lubrication Recommendations

Front Prop Shaft Yoke

AWD Hubs

Ball Joint

Middle Axle Bearings

Center Swing Arm Housing

Swing Arm Bushings

Rear Axle Bearing

Rear Strut

Tie Rod Ends

4:00

Position

Main Page

Table of Contents6
Vehicle Identification Numbers8
Know Your Vehicle8
- General Warning9
- Safety Decals and Locations9
- Front Rack/Box Warning10
- Reverse Override Warning10
- Tire Pressure/Load Warning10
- Age 16 Warning11
- Clutch Cover Warning11
- Container/No Passenger Warning11
- All Wheel Drive Switch12
- Hitch Capacity Label12
Safety9
- Safe Riding Gear13
- Eye Protection14
- Age Restrictions15
- Operator Safety15
- Safety Training16
- Equipment Modifications21
- Mode/Reverse Override Switch37
- Engine Stop Switch38
- Headlight Switch38
- Main Key Switch38
Features and Controls37
- Throttle Lever39
- Brake Systems40
- Parking Brake42
- Fuel Tank Cap43
  - Fuel Valve43
  - Transmission Gear Selector44
- Recoil Starter45
  - All-Wheel Drive (Awd) System46
  - Tool Kit47
- Instrument Cluster48
- Rider Information Center49
Diagnostic Mode52
Operation53
- Fuel Safety53
- Break-In Period54
  - Engine and Drivetrain Break-In54
  - PVT Break-In (Clutches/Belt)54
- Pre-Ride Checklist55
- Starting the Engine56
- Hauling Cargo58
- Dumping Cargo59
- Load Distribution60
- Driving Procedures61
- Driving Safely61
- Turning the Vehicle62
- Driving on Slippery Surfaces63
- Driving Uphill64
- Driving on a Sidehill (Sidehilling)65
- Driving Downhill66
- Turning Around on a Hill (K-Turn)67
- Driving through Water68
- Driving over Obstacles69
- Driving in Reverse70
Parking on an Incline71
Emission Control Systems72
- Crankcase Emission Control System72
- Exhaust Emission Control System72
- Electromagnetic Interference72
- Noise Emission Control System72
Periodic Maintenance Chart73
Maintenance73
- Maintenance Chart Key74
- Lubrication Recommendations77
- Engine Oil79
- Oil Recommendations79
- Oil Level80
- Oil and Filter Change81
- Oil Pump Priming83
  - Oil Change84
  - Transmission Oil84
  - Front Gearcase Oil85
  - Oil Check85
- Cooling System86
  - Recovery Bottle Coolant86
  - Radiator Coolant87
- Rear Brake88
- Toe Alignment89
- Side Panel Removal90
- Steering Assembly90
  - Front Wheel Hub Tightening91
  - Tire Tread Depth91
  - Wheel Removal91
  - Axle and Wheel Nut Torque Specifications92
  - Wheel Installation92
- Air Box Drain93
- Air Filter93
- Headlight Lamp Replacement95
- High Beam Adjustment96
- Headlight Housing Replacement97
- Taillight/Brakelight Lamp Replacement98
- Spark Plug Inspection99
- Spark Plug Recommendations99
- Spark Plugs99
- Recoil Housing100
- Vehicle Immersion101
- Spark Arrestor102
- Pvt System103
- Pvt Drying105
  - Conventional Battery106
  - Battery Removal107
  - Battery Installation108
  - Battery Fluid (Conventional Battery)109
  - Battery Storage109
  - Battery Charging (Sealed Battery)110
- Cleaning and Storage112
- Washing the Vehicle112
- Polishing the Vehicle113
- Storage Tips114
- Transporting the Vehicle117
- Camber and Caster118
Adjustments118
Throttle Cable Freeplay119
Troubleshooting123
- Drive Belt Wear/Burn123
- Engine Backfires124
- Engine Pings or Knocks125
- Engine Runs Irregularly, Stalls or Misfires125
- Engine Stops or Loses Power126
- Engine Overheating126
Specifications127
- Clutching Chart128
- Jetting Chart128
Polaris Products129
Limited Warranty130
Warranty130
- How to Obtain Warranty Service132
- Engine Oil132
- Spark Arrestor132
- Owner's Warranty Responsibilities135
- California Emission Control Warranty Statement Your Warranty Rights and Obligations135
- Manufacturer's Warranty Coverage135
- Limited Warranty136
- Warranty Period136
- Maintenance Schedule137
- U.S.A. EPA Emissions Limited Warranty139
Maintenance Log140
Index143

Polaris Sportsman 9921309 - Page 78

Table of Contents

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