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9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
4. Remove the ring gear from the main gearcase half.
5. Inspect the ring gear teeth for chipped, worn, or
broken teeth.
6. Inspect the pinion shaft by rotating the assembly in
the gearcase housing while checking for any
looseness or roughness. Inspect the pinion gear
teeth for chipped, worn, or broken teeth.
NOTICE
In the event damage to the gears or housing requires
replacement, the entire assembly must be replaced.
7. Inspect the gearcase bearings and seals. Proceed to
“Gearcase Bearing and Seal Replacement” if
components require service.
GEARCASE BEARING AND SEAL
REPLACEMENT
NOTICE
If the gearcase is assembled, perform the “Gearcase
Disassembly and Inspection” procedure.
1. Remove the nut and lock washer from the pinion
shaft (if necessary, hold the coupler in a vise to
remove the nut).
FINAL DRIVE
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