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Polaris Sportsman XP 1000 S 2021 - Pvt; Final Drive; Wheels; Tires; Pvt Drying; Drive Shaft Boot Inspection; Wheel Removal

Polaris Sportsman XP 1000 S 2021
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2.30
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
PVT / FINAL DRIVE / WHEELS / TIRES
PVT DRYING
NOTICE
If operating the ATV through water, be sure to check the
PVT system components for water ingestion. After
operating in water, the ATV should be checked
immediately.
1. Access the PVT drain plug
e
on the bottom of the
PVT cover
q
using a long flat blade screwdriver
between the frame and left-hand lower control arm
from the rear of the ATV.
2. Remove the PVT drain plug
e
and O-ring
w
.
3. Allow the water to drain out completely.
4. Reinstall the drain plug and O-ring.
5. Start the engine and shift into park.
6. Apply varying throttle for 10-15 seconds to expel the
moisture and air-dry the belt and clutches.
NOTICE
Do not hold the throttle wide open for more than 5
seconds.
7. Allow the engine RPM to return to idle, then shift into
low gear.
8. Test the PVT system for belt slippage. If the belt
slips, repeat the process.
DRIVE SHAFT BOOT INSPECTION
Inspect the front and rear drive shaft boots
q
for
damage, tears, wear or leaking grease. If the boots
exhibit any of these symptoms, they should be replaced.
Check to see the boot clamps
w
are properly positioned.
Refer to “Drive Shaft Service” for drive shaft boot
replacement.
WHEEL REMOVAL
1. Position the vehicle on a level surface.
2. Stop the engine, place the transmission in PARK and
lock the parking brake.
3. Loosen the wheel nuts slightly.
4. Elevate the appropriate side of the vehicle by placing
a suitable stand under the footrest frame.
WARNING
Ensure the vehicle is properly secured before
proceeding. The vehicle falling from being improperly
supported could result in serious injury or death.
5. Remove the wheel nuts and remove the wheel.
MAINTENANCE

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