Polaris Sportsman XP 1000 S 2021 - Master Torque Table

1.14
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
MASTER TORQUE TABLE
MAINTENANCE
ITEM
TORQUE
Front Gearcase Drain /
Fill Plug
19 ft-lbs (26 N·m)
Oil Drain Plug 12 ft-lbs (16 N·m)
Oil Filter
Turn by hand until filter
O-ring contacts sealing
surface, then turn an
additional 3/4 turn.
Plenum to Throttle Body
Fasteners
89 in-lbs (10 N·m)
Rear Gearcase Drain / Fill
Plug
12 ft-lbs (16 N·m)
Rocker Jam Nut
89 in-lbs (10 N·m)
Spark Arrestor Fasteners 8 ft-lbs (11 N·m)
Spark Plug 15 ft-lbs (20 N·m)
Transmission Drain / Fill
Plug
14 ft-lbs (19 N·m)
Valve Cover Bolts
89 in-lbs (10 N·m)
ENGINE / COOLING SYSTEM
ITEM
TORQUE
Engine Components
Breather Cover Screws
15 ft-lbs (21 N·m)
Cam Chain Tensioner
Cap Bolts
7 ft-lbs (9 N·m)
Camshaft Carrier Bolts
(M8)
12 ft-lbs (17 N·m)
Torque 1 and 2 again
after 1 through 10
sequence is complete.
Camshaft Sprocket Bolt 28 ft-lbs (38 N·m)
Connecting Rod Bolts
Torque in Sequence:
Step 1: 9 ft-lbs (12 N·m)
Step 2: 20 ft-lbs (27
N·m)
Step 3: Tighten an
additional 90°
Connecting Rod Bolts:
For Measurement
16 ft-lbs (22 N·m)
Crankcase Bolts (M6) 89 in-lbs (10 N·m)
Crankcase Bolts (M9) Torque in Sequence:
ENGINE / COOLING SYSTEM
ITEM
TORQUE
Step 1: 71 in-lbs (8 N·m)
Step 2: 26 ft-lbs (35
N·m)
Crankcase Oil Gallery
Plug
12 ft-lbs (16 N·m)
Cylinder Head Bolts (M6) 89 in-lbs (10 N·m)
Cylinder Head Bolts
(M11)
Torque in Sequence:
Step 1: 89 in-lbs (10
N·m)
Step 2: 43 ft-lbs (59
N·m)
Step 3: Tighten an
additional 90°
ECU Bracket Mount
Fasteners
Torque Until Fully
Seated
Engine Mount Bracket
Fasteners
19 ft-lbs (26 N·m)
Engine Mount Isolator
Fasteners
27 ft-lbs (37 N·m)
Flywheel Retaining Bolt 74 ft-lbs (100 N·m)
Oil Pressure Relief Valve
20 ft-lbs (27 Nm)
Oil Pump Cover Bolts 9 ft-lbs (12 N·m)
Oil Sump Baffle
Fasteners
89 in-lbs (10 N·m)
PFA Nut
70 ft-lbs (95 N·m)
Spark Arrestor Fasteners 8 ft-lbs (11 N·m)
Spark Plug 15 ft-lbs (20 N·m)
Stator Cover Fasteners
89 in-lbs (10 N·m)
Thermostat Housing
Fasteners
89 in-lbs (10 N·m)
Valve Cover Bolts
89 in-lbs (10 N·m)
Exhaust System
Exhaust Head Pipe Nuts
18 ft-lbs (24 N·m)
(Domestic Models)
14 ft-lbs (19 N·m)
(International Models)
Front Exhaust Bracket
Bolts
10 ft-lbs (14 N·m)
Lambda Sensor
35 ft-lbs (47 N·m)
Silencer End Cap Bolts 10 ft-lbs (14 N·m)
GENERAL INFORMATION