Polaris Sportsman XP 1000 S 2021 - Engine

1.16
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
FINAL DRIVE
ITEM
TORQUE
Front Gearcase Cover
Bolts
9 ft-lbs (12 N·m)
Front Gearcase Drain /
Fill Plug
19 ft-lbs (26 N·m)
Front Gearcase Mounting
Bolts
37 ft-lbs (50 N·m)
Rear Gearcase Cover
Screws
20 ft-lbs (27 N·m)
Rear Gearcase Mounting
Fasteners
37 ft-lbs (50 N·m)
Rear Gearcase Plugs 12 ft-lbs (16 N·m)
Rear Lower A-Arm to
Bearing Carrier Fasteners
70 ft-lbs (95 N·m)
Rear Propshaft Bolts 22 ft-lbs (30 N·m)
Rear Propshaft Coupler
Nut
100 ft-lbs (136 N·m)
Rear Upper A-Arm to
Bearing Carrier Fasteners
40 ft-lbs (54 N·m)
Rim Cap Fasteners 4 ft-lbs (5 N·m)
Wheel Lug Nuts 120 ft-lbs (162 N·m)
Wheel Hub Castle Nut
80 ft-lbs (108 N·m)
STEERING / SUSPENSION
ITEM
TORQUE
A-Arm Fasteners
40 ft-lbs (54 N·m)
Bushing Strap Bracket
Fasteners
20 ft-lbs (27 N·m)
Drag Link Fasteners 40 ft-lbs (54 N·m)
EPS Mount Fasteners
30 ft-lbs (41 N·m)
EPS Mount to Steering
Support Bracket
Fasteners
20 ft-lbs (27 N·m)
Handlebar Block
Fasteners
14 ft-lbs (19 N·m)
Lock Nut
20 ft-lbs (27 N·m)
LH Steering Idler
Fasteners
20 ft-lbs (27 N·m)
Rear Stabilizer End Rod
Fasteners
30 ft-lbs (40 N·m)
STEERING / SUSPENSION
ITEM
TORQUE
Rear Stabilizer to Linkage
Fastener
35 ft-lbs (47 N·m)
RH Steering Idler
Fasteners
40 ft-lbs (54 N·m)
Shock Mount Fasteners
(Front/Rear, Upper/
Lower)
40 ft-lbs (54 N·m)
Steering Post Fasteners
(Lower)
20 ft-lbs (27 N·m)
Steering Post Fasteners
(Upper)
14 ft-lbs (19 N·m)
Tie Rod End Nuts
40 ft-lbs (54 N·m)
Tie Rod Jam Nuts
13 ft-lbs (18 N·m)
Upper and Lower Taper
Nuts
45 ft-lbs (61 N·m)
BRAKE SYSTEM
ITEM
TORQUE
Bleeder Screw
46 in-lbs (5 N·m)
Brake Disc Fasteners
18 ft-lbs (24 N·m)
Brake Line Banjo
Fasteners
15 ft-lbs (20 N·m)
Brake Line Flare Fittings 15 ft-lbs (20 N·m)
Brake Pedal Fasteners
37 ft-lbs (50 N·m)
Brake Pressure Switch
180 in-lbs (20 N·m)
Brake Switch (Rear Brake
Master Cylinder)
180 in-lbs (20 N·m)
Front Brake Master
Cylinder Clamp Screws
70 in-lbs (8 N·m)
Front Caliper Mounting
Fasteners
45 ft-lbs (61 N·m)
Rear Brake Master
Cylinder Fasteners
12 ft-lbs (16 N·m)
Rear Caliper Mounting
Fasteners
40 ft-lbs (54 N·m)
Reservoir Cover Screws
7 in-lbs (1 N·m)
GENERAL INFORMATION