EasyManua.ls Logo

Polatrak CP-Gun User Manual

Polatrak CP-Gun
20 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
CORROSION TESTING PROBE
Deepwater Corrosion Services Inc.
polatrak.com
|
+1 (713) 983 7117
|
Email: sales@stoprust.com
©2023 Deepwater Corrosion Services Inc. Specications subject to change without notice
CP-GUN™
DIVER-HELD CP PROBE
OPERATION MANUAL
Twin reference
electrodes verify
calibration during use
Ultra-bright LED
displays for limited
visibility conditions
On-off switch
for season-long
battery life

Other manuals for Polatrak CP-Gun

Questions and Answers:

Polatrak CP-Gun Specifications

General IconGeneral
BrandPolatrak
ModelCP-Gun
CategoryMeasuring Instruments
LanguageEnglish

Summary

Overview of CP Gun Operation

Manual Scope and Purpose

The purpose of this document is to instruct the user how to use and maintain the CP Gun.

Health and Safety Precautions

General Health and Safety Guidelines

Ensuring all test and inspection procedures are conducted safely according to relevant legislation and site induction.

Material Safety Data Sheets (MSDS)

Handling and availability of health and safety data sheets for hazardous substances used with the CP Gun.

Risk Assessments for CP Gun Use

General Site and PPE Hazards

Observing site regulations and using appropriate PPE like eye protection for general site safety.

Personal Protective Equipment (PPE) Requirements

Mandatory use of PPE, including eye protection, for handling the CP Gun and its components.

Specific Hazards During Operation

Hazards related to the sharp tip and potential ICCP presence, requiring careful handling and transformer shutdown.

Environmental Hazards and Disposal

Proper disposal of reference electrode solutions and adherence to regulations with appropriate PPE.

Reference Documents and Resources

Referenced Drawings

List of figures and diagrams referenced in the manual for calibration and components.

Referenced Photos

List of figures showing kit components, probe components, and calibration coupon attachment.

Material Safety Data Sheets (MSDS) Links

Links to MSDS for O-ring lubricant and insulating compound for reference.

CP Gun Components

Main Body Description

Description of the rugged thermoplastic main body, comprising water-tight housing and element housing.

Reference Electrodes

Details on replaceable Ag/AgCl or Cu/CuSO4 elements, connectors, and handling precautions.

LED Readout Unit

Description of the LED readout unit, powered by two PP3 9-volt batteries.

Bulkhead Connector

Details on the Seacon 3-pin bulkhead connector, its connection, and sealant application.

Lens

Information about the acrylic lens, its purpose, and when it needs removal.

Contact Tips

Guidelines for replacing contact tips when readings are unstable, and how not to sharpen them.

On/Off Power Switch Operation

Instructions on operating the magnetic switch and its role in battery life extension.

Spare Parts and Accessories

List of included spares and accessories with the CP Gun and how to order additional items.

Calibration Procedure

Bucket Calibration Check

Step-by-step guide to performing a bucket calibration using seawater and a zinc coupon.

Underwater Online Calibration Check

Method for checking the CP Gun calibration underwater using a zinc reference piece.

Measuring Potentials

Steps for obtaining accurate CP readings from the CP Gun underwater.

Data Interpretation

Interpreting readings for carbon steel structures in seawater based on defined ranges and potential exceptions.

Maintenance and Care

Maintenance Overview

General guidance on operational maintenance; contact representative for issues not covered.

Contact Tip Replacement

Procedure for replacing the contact tip when stable readings are no longer obtained.

Electrode Element Replacement

Step-by-step instructions for removing and replacing reference electrode elements.

Battery Replacement

Procedure for replacing the PP3 9-volt batteries powering the LED readout unit.

Troubleshooting Common Issues

General Troubleshooting Steps

Steps to take when the two displays do not read within 5 mV of each other.

Troubleshooting Low Voltage Readings

Diagnosing and addressing issues where both electrodes read low voltages, often related to the contact tip.

Appendix: Spare Parts List