Name: Polski Fiat 125p
Brand: Polski Fiat
Rating: 4 (1 reviews)

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Contents3
General Data5
Leading Dimensions of 125P Vehicle5
Fuels and Lubricants6
Engine Specification6
Vehicle Specification6
Recommendations for Run-In Period6
FIAT Engine Oil Brands7
Index of Fuels, Lubricants and Fluids by FIAT7
FIAT Lubricants Characteristic7
Comparison of Designation of Lubricants and Fluids According to FIAT Standards with those According to International SAE Standards7
Table of Equivalents for Fuels, Lubricants and Fluids8
Fuels, Lubricants Recommended by CPN (Polish Make) for POLSKI FIAT 125P Car9
Vehicle Identification Data10
Servicing Directives10
Engine Type and Serial Number Stamped on the Engine Block at the Side of the Alternator Near the Water Pump10
Arrangement of Type and Serial Number of Chassis and of the Identification Plate10
Directives for Vehicle Lifting and Towing11
Placing the Hydraulic Lifting Jack While Raising the Vehicle Front Part11
Placing the Hydraulic Lifting Jack While Raising the Rear Vehicle Part12
Engine13
Cross-Section of the Engine, through the Connecting Rod, Piston, Valves, Oil Pump and Distributor Drive13
Component Parts14
L.H. Side View of Complete Engine14
R.H. Side View of Complete Engine14
Typical Engine Faults15
Front View of Complete Engine15
Engine Stripping and Re-Assembly21
Engine Dismantling off the Vehicle21
Engine Compartment View22
Engine Compartment Fragment22
Engine Compartment Fragment View: Starter Motor Fixing22
Flexible Joint Coupling Gearbox with Propeller Shaft22
Fixing of Hydraulic Cylinder of Clutch Control to Clutch Housing23
Removing Engine out of Engine Compartment with the Use of a Hoist and A.60537 Engine Lifting Device23
Engine Stripping24
Engine Fixing in Swivel Stand Arr.22204 with Securing Clamps24
Complete Clutch Removal24
Cooling, Fuel Supply and Exhaust Systems Elements25
Ignition Distributor Dismantling25
Screwing off the Oil Pressure Sensor25
Detaching Water Hose off Thermostat Housing25
Cylinder Head, Valve Rockers, Tappets26
Detaching Thermostat Housing off Cylinder Head26
Dismantling Breather off Engine Block26
Unscrewing Nuts off Studs Securing Exhaust Manifold to Cylinder Head26
Centrifugal Oil Filter27
Unscrewing Valve Rocker Assembly Complete with Brackets and Shafts, off Cylinder Head27
Unscrewing Cylinder Head Studs27
Dismantling Valve Rocker Assembly Complete with Brackets and Shafts, off Cylinder Head Studs27
Oil Sump, Timing Gears, Flywheel, Oil Pump28
Dismantling Centrifugal Oil Filter Cover28
Unscrewing Bolt off Centrifugal Oil Filter Cover28
Arresting Crankshaft in Position28
Crankshaft, Connecting Rods, Pistons, Camshaft29
Unscrewing Timing Chain Bolt off Camshaft29
Pulling Chain Pulley off Crankshaft29
Flywheel Dismantling29
Engine Re-Assembling30
Rear Engine Block Cover Dismantling30
Unscrewing Main Bearing Cap Bolts30
Unscrewing Camshaft Locating Bush Bolts30
Tightening Main Bearing Caps with Dynamometric Spanner, Using 10.5 Kgm Torque31
Tightening Bolts Securing Flywheel to Crankshaft with Dynamometric Spanner, Using 8 Kgm Torque31
Re-Fitting Oil Pump Together with Supply Pipe, into the Front Main Bearing Cap Inside Engine Block31
Tightening Chain Sprocket of Camshaft with Dynamometric Spanner Using 5 Kgm Torque32
Tightening Cylinder Head Bolts with Dynamometric Spanner Using 9 Kgm Torque32
Tightening Nuts on Studs of Valve Rocker Shaft Brackets with Dynamometric Spanner Using 1.9 Kgm Torque32
Centrifugal Oil Filter Hub33
Tightening Bolts Od Centrifugal Oil Filter Hub33
Tightening Bolts of Centrifugal Oil Filter Cover33
Fuel Pump Securing34
By-Pass Oil Filter Fitting34
Nuts Securing Exhaust Manifold to Cylinder Head Studs34
Ignition Advance Angle Check35
Screwing Alternator Onto Engine Block35
Replacing Engine in Vehicle36
Engine Complete with Clutch and Gearbox, L.H. Side View36
Engine Complete with Clutch and Gearbox, R.H. Side View36
Engine Mounting Pad Fixing37
Clutch Disc Hub Hole Positioning37
Re-Fitting Gearbox Inside Vehicle38
Engine Block Check and Inspection39
Cylinder Bore Check with Inside Micrometer39
Cylinder Bore Diameter Measurement Method39
Engine Blcok-To-Cylinder Head Mating Surface Check40
Cylinder Bore Diameters and Corresponding Piston Diameters40
Spot for Stamping Letter Marks to Denote Selection Groups of Cylinder Bore - on Engine Block40
Engine Block Holes and Surfaces Repair41
Camshaft Bearing Seats and Tappet Guideways Check41
Cylinder Bore Honing41
Cylinder Hole Boring41
Cylinder Bore Positioning for Machining42
Measurement of Protrusion of Cutting Tool, with the Use of a Micrometric Gauge Fitted Device42
Cylinder Re-Boring Operation View42
Cylinder Liner Fitting43
Inner and Outer Diameters of Cylinder Liners of a 116C076/56 Engine Prior to and Following Force-Fitting Inside the Engine Block43
Engine Block-To-Cylinder Head Mating Surface Grinding and Tappet Guideways Reaming44
Leading Engine Block Dimensions44
Reaming Tappet Guide Inside Engine Block with A.90308 Reamer44
Pistons, Gudgeon Pins and Piston Rings45
Autothermic Type Pistons, Gudgeon Pins and Piston Rings Check and Inspection45
Shape Difference between Piston Crowns of 116C.076/56 and 115C.076/52 Engines45
Standard Sizes of Pistons, Rings and Piston Pins in a 115C.076/52 Engine45
Piston-To-Cylinder Bearing Surface Clearance Check46
Piston Rings Fit Inside Ring Grooves46
116C.076/56 and 115C.076/52 Engine Cylinder Bore and Piston Standard Dimensions46
Checking Piston Ring Clearance Inside Groove46
Fit between Gudgeon Pin Hole - Gudgeon Pin-Small End Bush47
Checking the Gudgeon Pin Clearance Inside Piston Hub47
Checking Clearance Inside Compression Ring Joint by Means of a Gap Gauge47
Piston Weight Check48
Replacement and Fitting of Autothermic Pistons, Gudgeon Pins and Piston Rings48
Piston Ring Ends Grinding and Fitting Rings over Pistons48
Piston Weight Check on Two-Pan Tangent Scales48
Piston Hub Reaming49
Selecting Pistons to Match Connecting Rods49
Piston Ring Ends Grinding in a Grinding Machine49
Fitting Piston Rings over Piston with A.60183 Device49
Fitting Piston-Connecting Rod Assembly Group into Cylinder Bore50
Fitting Circlips Securing Piston Pin with A.60303 Device50
Clearances Within Assembly Groups Piston-Cylinder-Gudgeon Pin-Piston Ring in 116C.076/56 and 115C.076/52 Engines50
DSM Pistons51
Cylinder Bore Diameters and Corresponding DSM Piston Diameters51
Outer View of Pistons51
Piston Rings Fit Inside Piston Grooves52
Piston Weight Groups Markings52
Fitting a Piston-Connecting Rod Assembly (with Standard Dimensions) into a Cylinder Bore52
Connecting Rods, Big End Bearing Shells, Small End Bearing Bushes53
Fit Within Assemblies: Piston Hub Hole-Gudgeon Pin-Small End Bearing Bush53
Wear Check and Inspection of Parts53
Small End Bearing Bush and Connecting Rod Weight Check54
Connecting Rod Hole Axis Parallelity Check55
Bearing Shells Replacement55
Crankshaft Journal Diameters55
Small End Bearing Bush Reaming and Replacement55
Selection Groups and Dimensions of Small End Bearing Bush and of Gudgeon Pins56
Dimensions of Small End Hole and Bearing Bush56
Small End Bush Fitting and Removal56
Small End Bush Oil Groove Milling Diagram56
Crankshaft, Main Bearing Shells57
Shank Straightening and Connecting Rod Marking57
Re-Assembling Connecting Rods with Pistons and Fitting into Cylinder Bore57
Wear Check and Inspection58
Crankshaft and Bearing Shells Check58
Crankshaft with Flywheel58
Cross-Section of 115C.076/52 Engine through Crankshaft59
Standard Dimensions of Crankshaft Journals and Bearing Bushes60
Measurement of Diameter of Main Crankshaft Journal by Means of a Micrometer Screw60
Measurement of Diameter of a Crankpin by Means of a Micrometer60
Checking the Clearance between the Crankshaft Journals, and Bearing Shells61
Thickness of Crankshaft Main Bearing Half-Shells61
Crankshaft Axial Play Check62
Thickness of Standard and Oversize Thrust Half-Rings (in MM)62
Crankshaft Balance and Co-Axiality of Journals and Crankpins Check63
Flywheel and Gear Ring Check64
Checking the Leak Stoppers of Crankshaft, Disc, and the Sealing Ring64
Crankshaft Repair65
Clutch Shaft Ball Bearing Check65
Diameters of Main Bearing Journals65
Diameters of Crankpins65
Crankshaft Balancing and Straightening68
Crankshaft Oil Ducts Cleaning68
Flywheel Gear Ring and Clutch Shaft Ball Bearing Replacement68
Cylinder Head Dismantling and Fitting69
Dismantling the Cylinder Head out of the Engine69
Cylinder Head Stripping and Cleaning69
Cylinder Head Re-Assembling70
Check and Inspection of the Cylinder Head, Valves, Valve Seats and Springs71
Checking the Mating Surface between the Cylinder Head and the Engine Block71
Cylinder Head Tightness Check71
Valve Fit Inside Guides71
Valve Springs - Specification Data72
Valve Springs Check73
Cylinder Head-To-Engine Block Mating Surface Honing73
Valve Guide Replacement73
Valve Seats Grinding Inside Cylinder Head74
Valve Grinding and Tightness Check76
Camshaft, Camshaft Bearing Bushes77
Tightening the Cylinder Head on the Engine Block77
Check and Inspection of Camshaft, Bearing Bushes, and Valve Timing Check78
Bearing Bush Check80
Camshaft Bearing Bush Fit Inside Engine Block Seats80
Camshaft Journal Fit Inside Bearing Bushes80
Valve Gear Timing Check80
Camshaft Bearing Bushes Replacement81
Check and Inspection of the Individual Elements82
Tappets and Tappet Rods Check82
Valve and Mating Parts82
Tappets, Tappet Seats Diameters and Fitting Clearances83
Valve Rockers and Valve Rocker Shafts Check83
Exhaust Valve Rocker84
Valve Rockers84
Valve Rocker Shafts and Brackets84
Valve Rocker Assy. Re-Assembling85
Valve Clearance Setting86
Valve Rocker Assembly Component Parts86
Valve Rockers and Rocker Shaft Brackets Assembly86
Fitting Clearances in Valve Gear Unions87
Valve Gear Timing87
Dimensions, Tolerances, Fits of the Individual Engine Elements88
Connecting Rods, Big End Bearings, Small End Bushes88
Testing Procedure and Evaluation Cryteria93
Engine at Testing Stand93
Engine Check Following Stand Test94
Requirements for Dynamometric Stand Test of 116C.076/56 and 115C.076/52 Engines94
Engine Lubrication System95
Camshaft Drive Chain Sprocket95
Big End Bearing Cap95
Oil Pump Check and Repair96
Oil Pump Stripping96
Camshaft Front Bush96
Oil Pump Cleaning and Inspection97
Fitting Clearances and Boundary Wear of Oil Pump Elements98
Cleaning and Check of Oil Pressure Control Valve Accommodated Inside the Oil Pump Cover98
Leading Dimensions of Oil Pump Component Parts99
Cross-Section through the Oil Pressure Contro Valve99
Oil Pressure Control Valve - Exploded View99
Oil Pump Re-Assembling100
Centrifugal Oil Filter Inspection and Servicing100
Oil Filter Stripping, Cleaning and Inspection101
Filter Re-Assembling101
Filter Inspection and Replacement101
Component Parts of Centrifugal Oil Filter101
Oil Pressure Sensor Inspection102
Cross Section through By-Pass Oil Filter Fixing (Seat)102
By-Pass Oil Filter Unscrewing102
Engine Block with Seats for Fixing the Oil Dipstick, By-Pass Oil Filter and Engine Breather Tube102
Engine Cooling System103
Oil Pressure Sensor Inside Engine Block103
Water Pump Inspection and Check104
Water Pump Stripping104
Water Pump Cleaning and Inspection104
Water Pump Re-Assembling104
Water Pump Parts Fitting105
Components Parts of Water Pump105
Dismantling Fan V-Belt Pulley Hub off Pump Shaft with Bearing105
Radiator Inspection and Repair107
Radiator Faults Detection107
Radiator Dismantling107
Radiator Inspection and Check107
Ventilation Fan Check, Repair and Setting108
Ventilation Fan Faults and Removal Thereof110
Replacement of V-Belt Pulley Complete with Electromagnet110
Fuel Supply System111
Setting the Tensioning of V-Belt for the Drive of Ventilation Fan, Water Pump and Alternator111
Air Cleaner Check and Servicing112
Dismantling the Air Cleaner off the Engine112
Air Cleaner Filtering Element Cleaning and Replacement112
Inspection, Repair, and Setting of Fuel Pump113
Component Parts of Air Cleaner113
Fuel Pump, Complete113
Fuel Pump Head, Complete113
Defect Location114
Fuel Pump Stripping114
Component Parts of Fuel Pump114
Fuel Tank Inspection and Servicing115
Cleaning and Inspection115
Replacing Fuel Pump on Engine Block and Setting115
Pushrod Positioning Inside Engine Block115
Arrangement of Mating Elements of 34 DCHD1-13 WEBER Carburetor During Normal Engine Performance116
Carburetor Design and Functioning117
Design Explanation117
Functioning Explanation118
Carburetor Check and Servicing120
Carburetor Dismantling120
Throttle Component Parts Check and Inspection120
Carburetor Servicing121
WEBER Type 34DCHD1-13 and 34DCHD-12 Carburetor Tuning Data122
Typical Carburetor Faults and Trouble Shooting Procedures123
Power Transmission125
Clutch125
Typical Clutch Faults125
Clutch Characteristic and Setting Data125
Clutch Assembly126
Typical Faults of Clutch and Hydraulic Control System and Trouble Shooting Procedures127
Clutch Component Parts127
Clutch Servicing, Check and Repair129
Dismantling, Replacing and Stripping129
Check and Repair of Clutch Elements129
Clutch Hold-Down Spring Characteristic and Data130
Clutch Disc130
Partial Cross-Section through Clutch Assembly, Flywheel and Rear Crankshaft End130
Clutch Re-Assembling and Setting131
Servicing, Repair and Re-Setting of Hydraulic Clutch Control Mechanism132
Clutch Pump and Cylinder Dismantling and Replacement133
Hydraulic System Elements Stripping, Repair and Re-Assembling134
Clutch Control Hydraulic System Air Bleeding134
Gearbox135
Clutch Pedal Free Travel Re-Setting135
Typical Gearbox Faults139
Gearbox Transmission Ratios139
Typical Gearbox Faults and Trouble Shooting Procedures139
Gearbox Checks, Inspection and Repair140
Gearbox Dismantling out of the Vehicle140
Gearbox Stripping at a Stand140
Gearbox Inspection and Repair144
Gearbox Re-Assembling in a Stand147
Gearbox Replacing into the Vehicle151
Propeller Shaft with Joints152
Outer Gear Change Mechanism Inspection, Repair and Setting152
Gearbox Characteristic and Data152
Propeller Shafts with Front Universal Joint and Centre Flexible Support153
Cross-Section through Propeller Shaft Flexible Support153
Typical Faults of Propellers Shafts and Joints154
Propeller Shaft Inspection and Repair154
Propeller Shaft Dismantling154
Propeller Shaft and Joints Characteristic and Data154
Typical Faults of Propeller Shafts and Repair Procedures155
Propeller Shaft Run-Out Check155
General Inspection and Balance Check156
Propeller Shaft Flexible Joint Inspection157
Propeller Shafts Re-Assembling157
Propeller Shaft Flexible Support Check and Inspection158
Flexible Support Removing off Vehicle158
Flexible Support Stripping, Check and Re-Assembling158
Rear Axle159
Cross-Piece Joints Inspection and Repair159
Universal Joint - Stripped into Component Parts159
Typical Rear Axle Faults160
Final Drive and Differential Mechanism160
Rear Axle - Cross-Section through Differential Mechanism, Final Drive Assy, and L.H. Side Road Wheel160
Rear Axle Characteristic and Data161
Identification of Rear Axle Faults and Trouble Shooting Procedures161
Rear Axle Stripping Down, Check and Re-Assembling162
Rear Axle Dismantling out of Vehicle162
Rear Axle Stripping down163
Final Drive Housing Check164
Rear Axle Re-Assembling166
Rear Axle Re-Fitting166
Axle-Shafts Check and Inspection167
Axle-Shafts Dismantling167
Axle-Shaft Inspection and Repair167
Stripping down167
Final Drive and Differential Mechanism Check, Repair and Setting169
Axle-Shaft Fitting-In169
Determination of Excessive Noise Level169
Differential Mechanism and Final Drive Dismantling170
Differential Mechanism and Final Drive Fitting-In170
Final Drive and Differential Mechanism Stripping down171
Check and Repair of Final Drive and Differential Mechanism Component Parts174
Final Drive and Differential Mechanism Re-Assembling and Setting174
Differential Mechanism Housing Re-Assembly174
Thickness Selection Procedure Covering Thrust Ring for Rear Taper Roller Bearing of Driving Shaft177
Driving Shaft Bearings Tensioning Setting179
Fitting Differential Mechanism Inside Final Drive Housing180
Final Drive Gear Teeth Meshing Check182
Steering System Design185
Steering System Characteristic and Data185
Typical Steering System Faults187
Steering System with Steering Wheel187
Typical Faults of Steering System and Trouble-Shooting Procedures188
Steering System Check, Repair and Setting189
Steering Gear Dismantling and Re-Fitting189
Dismantling Steering Gear off the Vehicle189
Steering Shafts Stripping and Re-Assembling190
Steering Shafts Re-Assembling190
Re-Fitting the Steering System Inside the Vehicle190
Steering Gear Stripping191
Steering Gear Check and Repair192
Steering Gear Re-Assembling and Setting193
Steering Rods Dismantling, Check and Repair196
Intermediate Lever Bracket Dismantling, Check and Repair197
Ball Joints Check and Servicing198
Suspension System199
Front Suspension Unit199
Typical Front Suspension Unit Faults199
Front Suspension Unit Specification199
Typical Front Suspension Faults and Trouble Shooting Procedures200
Front Suspension Unit Check and Repair201
Dismantling Front Suspension Unit out of Vehicle201
Wishbone Assembly Dismantling204
Suspension System Elements Inspection205
Coil Spring Characteristic208
Wishbone Assembly Re-Assembling209
Wheel Hub Play Check211
Re-Fitting the Front Suspension Unit Inside the Vehicle212
Front Wheels Alignment Check and Setting213
Castor Angle215
Wheel Camber216
Front Wheels Toe-In217
Rear Suspension Unit218
Typical Rear Suspension Faults218
Rear Suspension Characteristic and Data218
Typical Rear Suspension Faults and Trouble Shooting Procedures219
Rear Suspension Unit Overview220
Rear Suspension Dismantling, Check and Repair221
Rear Suspension Dismantling off the Vehicle221
Rear Suspension Unit Inspection and Repair222
Data for Semi-Elliptic Leaf Springs Check223
Rear Suspension Re-Assembling and Re-Fitting into the Vehicle223
Component Parts of Rear Suspension Unit224
Shock Absorbers225
Arresting Silent Block Bushes in Position225
Shock Absorber Specification226
Typical Shock Absorber Faults227
Shock Absorbers Dismantling, Stripping and Repair227
Dismantling Shock Absorber out of the Vehicle227
Typical Shock Absorber Faults and Trouble Shooting Procedures227
Shock Absorbers Stripping down and Repair228
Damping Characteristic Check, and Shock Absorber Re-Fitting229
Diagram Evaluation229
Brake System231
Brake System Design231
Hydraulic Brake System231
Typical Hydraulic Brake System Faults232
Brake System Specifications232
Typical Brake System Faults and Trouble Shooting Procedures233
Master-Vac Brake Servo Unit Design, Functioning and Setting234
Hydraulic Brake System Elements Repair239
Brake Master Cylinder Dismantling, Stripping, Repair and Re-Assembling239
Replacement of Front and Rear Brake Friction Plates240
Check, Stripping and Re-Assembling of Brake Discs243
Brake Clamps Repair244
Brake Clamp Stripping244
Brake Clamps Re-Assembling245
Self-Acting Device for Clearance Control between Friction Plates and Brake Discs of Rear Road Wheels245
Hydraulic Brake System Air Bleeding246
Pipes and Unions Check246
Rear Wheel Brake Action Corrector Unit247
Corrector Unit Dismantling out of the Vehicle249
Corrector Unit Stripping Down, Repair and Re-Assembling249
Re-Fitting and Setting in the Vehicle250
Hand Brake251
Corrector Unit Check in the Vehicle251
Brake and Clutch Pedal Bracket252
Hand Brake Setting252
Wheels and Tyres255
Design Description255
Typical Faults of Road Wheels and Tyres255
Wheel Balancing255
Typical Faults of Road Wheels and Tyres and Trouble Shooting Procedures256
Front Road Wheels Static Balancing257
Front Road Wheels Dynamic Balancing258
Wheel Cross-Change260
Electrical Equipment261
6SC45 Storage Battery Specification261
Storage Battery Check and Preventive Maintenance261
Specific Gravity of Electrolyte Depending on the State of Charging of Storage Battery262
Abnormal Storage Battery Discharge Causes263
Storage Battery Charging from External Sources263
Charging Circuit264
Typical Charging Circuit Faults264
Alternator Check, Repair and Setting264
Alternator264
Typical Charging Circuit Faults and Trouble Shooting Procedures265
A12M-124/12/42 Alternator Cross-Sections266
Alternator Diodes Check at a Stand267
Re-Fitting Diodes Earmarked for Spare Parts268
Arrangement of Diodes Inside Bearing Disc269
Charging Installation Wiring Diagram269
Voltage Regulator Check and Repair270
Voltage Check270
Standard and Setting Values for Type RC 2/12B Voltage Regulator270
Voltage Control271
Causes of Voltage Regulator Faults271
Check and Inspection of Charging Pilot Lamp Relay272
Voltage Regulator Repair272
Auxiliary Data for Charging Signaling Relay Check273
Characteristic of Elements of Charging Circuit273
Starter Motor274
Typical Starter Motor Faults274
Starter Motor Check275
Typical Starter Motor Faults and Trouble Shooting Procedures275
Starter Motor Wiring Diagram275
Starter Motor Repair277
Starter Motor Stripping277
Ignition Circuit278
Starter Motor Specification and Standard Data278
Starter Motor Re-Assembling278
Typical Ignition Circuit Faults279
Ignition Circuit Elements Specification Data279
Typical Faults of Ignition Circuit and Trouble Shooting280
Ignition Distributor Check280
Stand Tests282
Ignition Timing283
Ignition Coil Check284
Spark Plug Check and Servicing285
Spark Plugs Cleaning285
Test at a Stand285
Vehicle Illumination Characteristic286
Basic Data for Electric Test and for Spark Plugs Check286
Outer Lights Servicing287
Headlamps287
Manual Traffic (Anti-Dazzle) Lights Corrector Unit288
Interior Illumination Lamps Servicing289
Auxiliary Illumination Lights Servicing289
Instruments and Controls290
Ignition and Instruments Master Switch Check and Inspection291
Instrument Cluster291
Ignition Master Switch with Theft Protecting Unit and Starter Motor Actuating Switch291
Check and Repair of Windscreen Wipers, Windscreen Sprinkler and Horns292
Heating and Ventilating System294
Electrical Equipment Characteristic and Data294
Checking and Repairing the Heating-And-Ventilating System296
Ventilation During the Hot Weather296
Heating During the Cold Weather296
Disassembling the Device into Components297
Blower Motor297
Heater Valve297
Intake Cold Air Flap297
Electrical Equipment Melting Fuses298
Technical Check of Assemblies298
Bodywork Component Parts299
Vehicle - L.H. Side Front View299
Vehicle - Front View300
Safety Belts Anchoring301
Vehicle - L.H. Rear Side View301
Bodyworks Elements Check and Repair302
Front Doors Dismantling302
Front Doors Re-Assembling302
Rear Doors Dismantling and Re-Assembling305
Doors Setting305
Engine Bonnet and Luggage Compartment Lid306
Window Panes307
Bumpers - the Front and the Rear Ones308
Instrument Panel Cover Plate308
Seats308
Interior Upholstering309
Inner Upholstering309
Front and Central Door Post Upholstering310
Repair of a Bodywork Damaged Due to a Crash311
Positioning (Alignment)311
Integral Bodywork Frame311
Front Bodywork Part Bottom Check311
Bodywork Preventive Maintenance312
Tightness Check312
Bodywork Bottom Check with the Use of A.74170 Master Templet312
Rear Bodywork Bottom Part Check with the Use of A.74140 Templet312
Arrangement of Leading Points of Securing Suspension and Steering System Elements Inside Bodywork313
Servicing319
Directives for Lubrication and Preventive Maintenance319
Servicing Standards319
Bolts and Nuts Tightening Torque Values320
Leading Threaded Unions Tightening Torque Values320
Special Purpose Repair-And-Servicing Equipment323
Information Concerning Changes326
Polski Fiat 125P Estate Car327
General Specification Data327
Leading Dimensions of 125P Estate Car327
Specification and Repair Data for Estate Car as Differing in Design from Passenger Car328
Estate Car Specification328
Propeller Shafts Dismantling329
Propeller Shafts Check and Balancing329
Characteristic and Specification Data329
Propeller Shaft Flexible Support331
Fitting Propeller Shafts Inside Car331
Front Suspension332
Rear Suspension332
Estate Car Electrical Equipment333
Shock Absorber Characteristic and Specification Data333
Diagram Showing Differences in Estate Car Wiring in Relation to Passenger Car334
Bodywork335
Estate Car - View of L.H. Rear Side335
Supplement337
Rear Axle Technical Data338
Rear Axle Tightening Torques of Bolts and Nuts339
List of Special Tools340
Checking of Rear Axle Housing341
Rear Axle Housing and Half-Shafts342
Final Drive and Differential Carrier343
Final Drive and Differential Unit344
Adjusting the Final Drive on Vehicle348

Brand	Polski Fiat
Model	125p
Category	Automobile
Language	English

Polski Fiat 125p User Manual

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Polski Fiat 125p Specifications