6-38
1968
PONTIAC
SERVICE
MANUAL
V-8
ENGINE—SERVICE
CONTENTS
OF
THIS
SECTION
SUBJECT
PAGE
General
Description . 6-38
Periodic
Service 6-39
Service
Operations on Car. 6-40
Engine
Insulators—Remove and Replace ... 6-40
Drive
Belts—Adjust
..............
6-43
Engine—Remove and Install 6-43
Manifold—
Valve
Trains—
Cylinder
Heads
Right
Side Exhaust Manifold or Gasket-
Remove and Replace
...........
6-43
Left
Side Exhaust Manifold or Gasket-
Remove and Replace 6-44
Intake
Manifold or Gasket-
Remove and Replace . 6-44
Push
Rod Cover or Gasket-
Remove and Replace 6-45
Valve
Springs, Shield or Seal-
Remove and Replace
...........
6-45
Push
Rod and Valve
Lifter-
Remove and Replace . . . . 6-46
Cylinder
Head or Gasket-
Remove and Replace
...........
6-49
Rocker
Arm Studs—Remove and Replace . . 6-50
Cylinder
Head and
Valve—
Recondition . . . 6-51
Valves
and Seats— Recondition 6-52
SUBJECT
PAGE
Harmonic
Balancer—
Timing
Chain
Cover
and
Gasket—Timing
Chain
and Sprockets-
Oil
Seal—
Fuel
Pump Eccentric 6-53
Camshaft
and/or Camshaft Bearing-
Remove and Replace
...........
6-56
Oil
Pan and/or Oil Pan Gasket-
Remove and Replace 6-58
Oil
Pump—Recondition 6-60
Rear
Main Bearing Oil Seal-
Remove and Replace . 6-61
Main
Bearings—
Remove and Replace .... 6-62
Connecting Rod Bearings-
Remove and Replace 6-63
Connect Rod and Piston Assembly-
Remove and Replace 6-64
Connecting Rod and Piston Assembly-
Recondition
.........
6-64
Piston Rings—Replace 6-67
Crankshaft—
Remove and Replace 6-69
Fitted
Block Assembly
—
Replace 6-71
Specifications
..................
6-76
Wrench
Torque Specifications.
........
6-76
Special
Tools 6-80
GENERAL
DESCRIPTION
V-8
engine
is standard equipment on Pontiac and
G.T.O.
models, and optional on all
Firebird
and
Tempest models. The optional Tempest V-8 has
displacement of 350 cubic inches with 3 7/8" bore
and
3 3/4" stroke.
This
engine
is available in two
compression ratios: 9.2:1 and 10.5:1.
gines
have four attaching
bolts
in the three center
main
bearing caps as compared to two
bolts
per cap
in
other
engines.
Fig. 6-68 shows the four-bolt cap
installation.
CYLINDER
HEAD
Two
types
of cylinder heads differing in valve
A
400 cubic inch V-8
engine
is standard on Pontiac
and
G
a
T.O.
f
s.
This
engine
has
4.120"
bore and
3
3/4" stroke and is available in three compression
ratios:
8.6:1,
10.5:1
and 10.75:1. *
Both the 350 and 400 cubic inch V-8
engines
are
optional on the
Firebird
model.
A
428 cubic inch V-8
engine
is optional on Pontiac
models.
This
engine
has
4.120"
bore and 4" stroke.
The
compression ratio is
10.5:1
with a 428 high
out-
put
engine
at 10.75:1.
CYLINDER
BLOCK
The
cylinder block used for 400 and 428
engines
has three core
hole
plugs on each side and is more
rigid
with improved machining. Cylinder blocks for
the 350, 400 and 428
engines
are shown in Figs. 6-67
and
6-68.
t.
K
9? ' * x
£fc
-f
428
cubic inch and 400 cubic inch
Ram-Air
en-
Fig.
6-67
Cylinder
Block-350
and 400
Engine