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PortaCo G-18S10-54-W User Manual

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OPERATION MANUAL
HYDRAULIC POWER UNIT G-18S10-54-W

Questions and Answers:

PortaCo G-18S10-54-W Specifications

General IconGeneral
BrandPortaCo
ModelG-18S10-54-W
CategoryPortable Generator
LanguageEnglish

Summary

About This Manual

General Information and Usage

Machine General Information

Describes the Hydraulic Power Unit as a portable unit powered by a combustion engine for hydraulic tools.

Designated Use and Limitations

Specifies allowed uses with tools for return flow and prohibits tunnel deployment or lifting gear.

Environmental and Operating Conditions

Covers operating temperature range and hydraulic fluid temperature requirements.

Safety and Hazard Management

Safety Principles and Standards

Emphasizes adherence to standards, residual risks, and user knowledge requirements.

Critical Safety Warnings and Precautions

Details major hazards (bursting hoses, electric shock) and operational safety rules.

Danger Zone and Exhaust Gas Safety

Identifies the danger zone related to exhaust gases and advises on maintaining safe distances.

Personnel Qualification and Training

Outlines necessary qualifications, instruction, and capabilities for operators and maintenance staff.

Emergency Procedures and Safety Equipment

Specifies required PPE such as gloves, shoes, and hearing protection for emergency situations.

Design and Specifications

Machine Design and Components

Illustrates and labels key physical components of the Hydraulic Power Unit.

Technical Specifications

Lists dimensions, weight, hydraulic pressure, flow rate, and engine speed for the unit.

Hydraulic Fluid Requirements

Details required properties like viscosity, pour point, and flash point for hydraulic fluid.

Fuel and Engine Oil Specifications

Specifies gasoline octane rating and recommended engine oil types based on temperature.

Hydraulic Power Unit Functionality

Explains the unit's role in providing hydraulic energy, flow rate, and pressure limits.

Transport, Assembly, and Dismantling

Transport Procedures

Details steps for preparing the unit for transport using the handle, wheels, or crane lugs.

Commissioning and Operation

Start-up Procedures and Checks

Covers pre-start checks, qualifications for start-up, and visual inspection requirements.

Operating the Hydraulic Power Unit

Provides guidance on visual inspection before work and positioning of hydraulic hoses.

Step-by-Step Start-up Guide

Detailed instructions for connecting hoses, setting controls, and starting the engine.

Shutdown Procedures

Instructions for safely shutting down the unit, including disconnecting hoses and stopping the engine.

Maintenance Overview

Recommended Maintenance Schedule

Outlines inspection and service intervals for various components like oil, filters, and hydraulic system.

Maintenance and Repairs

General Maintenance and Repair Information

States goals of maintenance, permits only qualified personnel, and emphasizes original spare parts.

Troubleshooting Common Malfunctions

Provides a table of common malfunctions, their possible causes, and suggested remedies.

Shutdown and Re-commissioning

Normal Shutdown and Re-commissioning

Covers procedures for normal shutdown and checks before restarting after a period.

Storage Guidelines

Proper Storage Procedures

Advises on professional packing, cool/dry storage, and monthly checks for the hydraulic unit.

Dismantling and Disposal

Dismantling and Disposal Procedures

Outlines steps for decommissioning, draining fluid, and properly disposing of the machine and components.