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Portafill 4000T User Manual

Portafill 4000T
92 pages
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4000T
4000T
USER MANUAL

Table of Contents

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Portafill 4000T Specifications

General IconGeneral
BrandPortafill
Model4000T
CategoryUtility Vehicle
LanguageEnglish

Summary

Section 1 - Machine Safety

1.1 Safety Introduction

Provides general safety advice for operating and maintaining the machine.

1.2 Operation Safety

Details safety precautions required during machine operation.

1.3 Maintenance Safety

Outlines safety procedures for maintenance and service.

1.4 Signal Symbol

Explains the meaning and use of safety symbols on the machine and manual.

1.5 Signal Words

Defines signal words like DANGER, WARNING, CAUTION to denote hazard levels.

1.6 Safety Instructions and Applications

Specifies intended use and safety guidelines for machine applications.

1.7 System Lock-Out Procedure

Details steps for safely immobilizing the machine during maintenance.

1.8 General Safety Considerations

Covers broad safety advice for personnel working around the machine.

1.9 Safety Considerations During Operation

Focuses on safe practices and precautions during active machine operation.

1.10 Safety During Maintenance or Service

Emphasizes safety protocols for performing maintenance and service tasks.

1.11 Safety When Working with Hazardous Chemicals

Provides guidelines for safe handling of hazardous chemicals used with the machine.

1.12 Safety When Working with Batteries

Outlines safety precautions when handling or working with machine batteries.

1.13 Safety During Work on Electrical System

Details safety measures for working on the machine's electrical components.

1.14 Safety During Work on Hydraulic System

Provides safety instructions for working with the hydraulic system and fluids.

1.15 Safety During Transport

Covers safety requirements and procedures for transporting the machine.

1.16 Safety During Machine Tracking

Specifies safety precautions for moving the machine using its tracked undercarriage.

1.17 Remote Radio Precautions

Offers safety advice for using the remote control unit.

1.18 Machine Layout and Location of Emergency Stop

Identifies the layout and placement of emergency stop buttons on the machine.

1.19 Interlock Switch

Explains the function and importance of interlock switches for machine operation.

1.20 Machine Safety Labels

Details the purpose and importance of safety labels fitted to the machine.

1.21 Machine Serial Plate

Locates the machine's serial plate for identification and service.

Section 2 - Machine Familiarisation and Technical Info.

2.1 Machine Specification and Identification

Helps identify machine components, controls, and terminology used in the manual.

2.2 Specification

Lists the technical specifications of the Portafill 4000T machine.

2.3 Working Dimensions

Provides detailed dimensions of the machine in its working configuration.

2.4 Transport Dimensions

Shows the dimensions of the machine when configured for transport.

2.5 Sound Pressure Levels

Presents measurements and conclusions regarding the machine's noise output.

Section 3 - Application & Functions

3.1 Material Machine is Capable of Processing

Lists the types of materials the Portafill 4000T can screen and size.

3.2 Operating Techniques

Offers guidance on achieving maximum efficiency and production from the machine.

3.3 Efficient Loading of Hopper/Grid

Provides instructions for loading material into the hopper to avoid damage.

3.4 Feeder Speed

Explains how to control and adjust the feeder speed for optimal material transfer.

3.5 Drum Mesh Selection

Guides the user on selecting the appropriate drum mesh size for specific applications.

3.6 Screen Speed

Details how to adjust the rotation speed of the trommel drum.

Section 4 - Operation & Set Up

4.1 Engine Start up Procedure

Step-by-step guide for safely starting the machine's engine.

4.2 Machine Layout - Front / Back / Sides

Illustrates the machine's layout and defines directional references.

4.3 Removing the Machine from Trailer

Provides instructions for safely dismounting the machine from a transport trailer.

4.4 Unloading 4000T on Low Loader Trailer

Step-by-step guide for unloading the machine from a low loader trailer.

4.5 Loading 4000T on Low Loader Trailer

Step-by-step guide for loading the machine onto a low loader trailer.

4.6 Using the Radio Remote Control

Explains the operation and controls of the machine's radio remote.

4.7 Operating Instructions

General instructions for operating the machine's radio system.

4.8 Preparing Machine for Operation

Covers essential pre-operation checks and positioning of the machine.

4.9 Set Up - Control Levers Function

Identifies and explains the function of the machine's hydraulic control levers.

4.10 Set Up – Machine Working Position

Details how to position the machine into its operational working configuration.

4.11 Set Up -Conveyors to Working Position

Guides the user on unfolding conveyors into their operational positions.

4.12 Operating the Screen

Instructions for starting and operating the trommel screen.

4.13 Load Sensing on 4000 Models

Explains the hydraulic load sensing feature that adjusts feeder speed.

4.14 Moving the 4000T about Site

Provides instructions and safety advice for moving the machine around a work site.

4.15 Set Up – Machine Transport Position

Details the steps for folding the machine into its transport configuration.

Section 5 - Maintenance

5.1 Oil Types

Lists the recommended types of oils and lubricants for the machine.

5.2.1 Maintenance Schedule – Daily 10 Hours

Details daily checks and maintenance operations.

5.2.2 Maintenance Schedule – Weekly 50 Hours

Specifies maintenance tasks to be performed weekly.

5.2.3 Maintenance Schedule - 100 Hours

Lists maintenance tasks required every 100 operating hours.

5.2.4 Maintenance Schedule - 250 Hours

Outlines maintenance tasks for every 250 operating hours.

5.2.5 Maintenance Schedule - 500 Hours

Details maintenance tasks for every 500 operating hours.

5.2.6 Maintenance Schedule – 1000 Hours

Specifies maintenance tasks for every 1000 operating hours.

5.2.7 Maintenance Schedule - 2000 Hours

Lists maintenance tasks for every 2000 operating hours.

5.3 Engine Maintenance

Provides guidance on performing maintenance on the machine's engine.

5.4 Hydraulic Ram Maintenance

Details maintenance procedures to ensure the longevity of hydraulic rams.

5.5 Hydraulic System Maintenance

Covers essential regular maintenance for the hydraulic system.

5.6 Hydraulic Tank Maintenance

Explains how to maintain the hydraulic fluid tank, filters, and level.

5.7 Checking and Adding Hydraulic Oil

Provides steps for checking and topping up the hydraulic oil level.

5.8 Changing Hydraulic Oil

Outlines the procedure for draining and refilling the hydraulic oil.

5.9 Changing the Return Line Filter

Details the process for replacing the hydraulic return line filter.

5.10 Air Cleaner Maintenance

Explains how to access and replace the air filter element.

5.11 Fuel System

Covers maintenance and checks related to the machine's fuel system.

5.12 Battery Routine Checks

Details regular checks and maintenance for the machine's battery.

5.13 Main Control Panel Warning Lights

Explains the function of various warning lights on the main control panel.

5.14 Air Breather Restriction Options

Describes the air breather restriction warning light and its behavior.

5.15 Track Maintenance

Provides guidance on maintaining the machine's tracks for longevity.

5.16 Tracks – Gear Box Oil

Details how to check and fill the oil in the track gearbox.

5.17 Tracks - Fault Finding

Lists common track faults and their potential solutions.

5.18 Bearing Greasing Points

Identifies bearing greasing points and frequency for maintenance.

5.19 Conveyor Belt Maintenance / Adjustment

Covers maintenance and adjustments for conveyor belts.

5.19.1 Belt Tensioning / Alignment

Explains how to tension and align conveyor belts correctly.

5.19.2 Wing Conveyor

Details tensioning and alignment procedures for the wing conveyor.

5.19.3 Oversize Conveyor

Guides on tensioning and aligning the oversize conveyor.

5.19.4 Feeder Conveyor

Explains how to adjust the tension of the feeder conveyor.

5.19.5 Transfer Conveyor

Covers adjustment of the transfer conveyor at the drive drum.

5.19.6 Checking for Belt Damage

Provides guidance on inspecting conveyor belts for damage.

5.20 Screen Maintenance / Mesh Replacement

Outlines routine maintenance checks for the screen and mesh.

5.21 Mesh Removal / Replacement

Details the process for safely removing and replacing screen meshes.

5.22 Drum Drive Gear Alignment Instructions

Provides instructions for aligning the drum drive gear assembly.

5.22.1 Drum Guide Wheel Adjustment

Explains how to adjust drum guide wheels for proper alignment.

5.22.2 Daily Maintenance/ Check before Start Up

Describes daily checks on the trommel drum inlet before starting operation.

Section 6 – Electrical and Hydraulic Schematics