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Power Fist 8003605 User Manual

Power Fist 8003605
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User Manual
8003605V 2.
8
Please read and understand all instructions before use.
Retain this manual for future reference.
12 Ton
Pneumatic
Bottle Jack

Questions and Answers:

Power Fist 8003605 Specifications

General IconGeneral
BrandPower Fist
Model8003605
CategoryJacks
LanguageEnglish

Summary

Specifications

Introduction

Safety

General Safety Warnings

Operator must follow basic precautions to reduce risk of injury or damage.

Work Area

Safe Work Environment

Operate in a clean, well-lit, distraction-free environment.

Personnel Safety

Keep unauthorized personnel away from the work area.

Personal Safety

Personal Protective Equipment

Wear CSA or ANSI approved PPE for eye and foot protection.

Specific Safety Precautions

Lifting Device Only

Jack is for lifting only; do not overload beyond rated capacity.

Stable Surface

Ensure jack rests on a firm, level surface capable of sustaining the load.

Static Position

Maintain static position; never move a load on an elevated jack.

Support with Jack Stands

Immediately support lifted loads with adequate jack stands.

Damaged Jack

Do not use damaged jack or one subjected to shock load; seek qualified repair.

Weather Exposure

Do not expose the jack to rain or adverse weather conditions.

Air Tool Precautions

Air Line Inspection

Inspect air line for damage before each use; discontinue if faulty.

Air Line Traffic

Keep air line away from traffic; use conduit or planks for protection.

Prevent Air Line Damage

Avoid carrying jack by air line, keep away from heat/oil/sharp edges, coil when storing.

Securing Air Line

Secure air line to prevent whipping and injury from damaged/disconnected lines.

Hydraulic Precautions

Hydraulic Fluid Exposure

Seek immediate medical treatment if hydraulic fluid penetrates skin.

Professional Repairs

Repairs must be done by qualified technicians; avoid makeshift repairs.

Hydraulic Fluid Type

Use only high-quality hydraulic jack oil; do not substitute other fluids.

Use and Care of the Bottle Jack

Correct Application

Use the correct jack for the job; do not modify or alter for unintended purposes.

Prevent Unintentional Starts

Ensure regulator/throttle is OFF before connecting to air source.

Parts Identification

Missing Parts Warning

Do not operate with missing parts; replace before operating to prevent malfunction/injury.

Assembly

Preassembled Handles

Handles fit together and can be locked into place when needed.

Operation

Damage Inspection

Inspect jack immediately after abnormal load/shock; remove from service if damaged.

Preparation

Initial Lubrication

Add air tool oil to hose connector for lubrication before first use.

Purge Hydraulic System

Purge trapped air from the hydraulic system as per Maintenance section.

Close Release Valve

Turn release valve clockwise until firmly closed using the narrow handle.

Position Jack and Adjust Screw

Place jack into position and adjust extension screw as needed.

Raising the Load

Stable Surface

Ensure jack and load are on a hard, level surface.

Vehicle Lifting Steps

Apply parking brake, use wheel chocks, and check owner's manual for lift points.

Connect Air Supply

Connect air inlet to supply hose, turn on air valve to raise load.

Manual Operation

Use handle to pump manually if air source is unavailable.

Use Jack Stands

Immediately use jack stands to support the load after lifting.

Body Under Load Warning

Never place body under load without jack stands; jack not for long periods.

Lowering the Load

Clearance Check

Ensure no obstructions and people are clear before lowering.

Remove Jack Stands

Raise load enough to carefully remove jack stands.

Lower Load Slowly

Slowly lower load by turning release valve anticlockwise in small increments.

Remove Extension Screw

Lower extension screw by turning clockwise to remove the jack.

Shock Load Warning

Avoid dynamic shock loads from valve operation to prevent hydraulic system failure.

Maintenance

General Care

Maintain jack with care for efficiency, control, and fewer problems.

Component Inspection

Periodically inspect components; use qualified technician for repairs.

Ram Inspection

Check ram every three months for rust/corrosion; clean and oil.

Annual Inspection

Annual inspection by a qualified technician is recommended.

Labels and Nameplate

Maintain labels and nameplate; contact for replacements if unreadable/missing.

Qualified Personnel Repair

Only qualified service personnel should repair the bottle jack.

Purge the Hydraulic System

Manual Purge

Purge air for poor performance during manual operation; pump handle 10-15 times.

Pneumatic Purge

Purge air for poor performance with compressor; run pump for one minute.

Hydraulic Oil Level

Oil Level Check

Regularly check hydraulic oil level; fill with high-quality jack oil if low.

Oil Replacement

Replace hydraulic jack oil annually to extend performance and life.

Oil Disposal

Dispose of hydraulic jack oil according to local regulations; avoid sewer disposal.

Lubrication

Lubrication Importance

Lubricate joints, screw, and moving parts periodically for smooth operation.

Storage

Storage Guidelines

Store in a dry location with ram/screw lowered; lubricate steel parts to prevent rust.

Disposal of the Bottle Jack

Recycle Damaged Jack

Recycle tools damaged beyond repair at an appropriate facility.

Disposal of Hydraulic Fluid

Proper Fluid Disposal

Contact local municipality for proper disposal instructions or locations for hydraulic fluid.

Troubleshooting

Jack Will Not Lift Load

Check release valve, overload, air supply, and air trapped in system.

Jack Lifts, But Will Not Maintain Pressure

Check release valve, overload condition, or hydraulic unit malfunction.

Will Not Lower After Unloading

Check reservoir overfill or linkages binding.

Poor Lift Performance

Check hydraulic oil level or air trapped in system.

Will Not Lift to Max Height

Check hydraulic oil level.

Contact for Service

Contact Princess Auto Ltd. or qualified technician for solutions or service.

Parts Breakdown

Parts List

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