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Power One PODS 16.48-16000 1940 HEX User Manual

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POWER SUPPLY SYSTEM
PODS 16.48-16000 1940 HEX
Instruction Manual
Revision: B
Document number: 039158

Table of Contents

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Power One PODS 16.48-16000 1940 HEX Specifications

General IconGeneral
ModelPODS 16.48-16000 1940 HEX
CategoryPower Supply
Output Voltage48 VDC
Output Current16 A
Output Power768 W
Voltage48 V

Summary

Introduction to the Manual

Objectives and Audience

Describes the manual's purpose, intended audience, and required user expertise.

Symbols and Conventions

Explains the meaning of warning symbols (Note, Caution, Warning) used in the document.

System Description PODS 16.48-16000 1940 HEX

General System Overview

Provides a general description of the PPS 16 modular DC power cabinet systems.

Technical Data

Details input/output specifications, weight, and cabinet dimensions.

System Operation

Explains system operation, including behavior during mains failure.

PPS 16 System Components

Details the main components of the PPS 16 system, including FMP 16 and PCS.

PPR 16/10 23” Subrack

Describes the subrack for interconnecting FMP 16 modules.

PBDU 23” Distribution Module

Details the DC distribution module with battery and load breakers.

Optional Kits Overview

Lists optional kits like BTS Breaker, Surge Arrestor, and Battery Extension.

Safety Guidelines

Introduction to Safety

Provides recommended safety guidelines for working with the equipment.

Warnings

Highlights critical safety warnings including lethal voltages and grounding.

Lethal Voltages

Details hazards associated with high voltages and required isolation procedures.

Grounding Requirements

Emphasizes the importance of proper grounding connections for system safety.

Lead Acid Battery Precautions

Outlines safety measures for handling lead-acid batteries and their disposal.

Weight and High Temperatures

Cautions regarding the heavy weight of components and high operating temperatures.

Cautions

Provides general cautions for handling, storage, and component replacement.

Handling and Storage Cautions

Cautions regarding handling during storage, transportation, and ESD protection.

Component Handling Cautions

Notes on handling electrostatic sensitive devices and product identification labels.

Breakers Caution

Cautionary advice on replacing breakers with the correct type.

Installation Guide

Site and Power Requirements

Specifies requirements for the installation site and AC power source.

Installation Procedure

Step-by-step guide for system installation, including unpacking and tools.

Cabinet Mounting

Details the process and precautions for mounting the system cabinet.

Grounding and Cable Entry

Instructions for essential grounding and mounting the cable entry box.

Mains Connection

Explains how to connect the mains power supply and recommended fuses.

Alarm and Sensor Connections

Details how to connect alarms, symmetry measurement, and temperature sensors.

Battery and DC Connections

Instructions for connecting battery cables and external DC loads.

Commissioning Procedures

Commissioning Overview

Provides an overview and guide for system setup and control operation.

Preparation and Tools

Lists essential tools and checks required before commissioning.

Commissioning Steps

Step-by-step procedure for commissioning the power supply system.

Output Voltage Testing

Procedures for testing and adjusting float and boost charging voltages.

Battery Supervision and Testing

Details on battery supervision settings and performing battery tests.

Commissioning Record

A template for recording the results of the commissioning process.

Operation and Product Description PCS 2

General PCS 2 Description

Overview of the PCS 2 supervisory system and its architecture.

PCS 2 Technical Specifications

Provides input voltage, power consumption, and interface details for PCS 2.

PCS 2 Control and Menu Navigation

Describes PCS 2 controls, menu structure, and basic operation functions.

PCS 2 Operation Features

Details boost charging methods, battery testing, and parameter adjustments.

Connecting PCS 2 to PC

Instructions for establishing a connection between PCS 2 and a PC.

Product Descriptions (Modules & Subracks)

FMP 16 Rectifier Module

General description, technical specifications, and operation of the FMP 16 module.

PPR 16/10 23” Subrack

Description of the subrack for interconnecting FMP 16 modules.

PBDU 4U/23” Distribution Unit

General description, technical specs, construction, and installation of the PBDU unit.

PCS Alarm Interface Unit BM0685

General description, technical data, and alarm/sensor connection details.

Maintenance and Troubleshooting

Installing New Modules

Provides step-by-step instructions for installing new modules.

Troubleshooting Common Issues

A guide to resolving common problems encountered with the system.

Routine Maintenance and Torque Specs

Details routine maintenance tasks and provides a torque table for components.

Appendices

Appendix A: Drawings

Contains various diagrams including cabinet layout, installation, block, and schematic diagrams.

Appendix B: Configuration Wizard

Details the configuration wizard for system settings and alarms.

Appendix D: BTS Breaker Installation

Installation procedure for the BTS Breaker 50A 3-pole.

Appendix E: Surge Arrestor Kit Installation

Installation procedure for the 3-phase surge arrestor kit.

Appendix F: Battery Extension Kit Installation

Installation procedure for the battery extension kit.

Appendix G: FMP 16 Dummy Module Installation

Installation procedure for the FMP 16 dummy module.

Appendix H: 19” Adaptor Kit Installation

Installation guide for the 19” adaptor kit.

Appendix I: Battery Heater Kit Installation

Installation procedure for the battery heater kit.

Appendix J: AC Service Outlet Installation

Installation procedure for the customer AC service outlet.