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OPERATING INSTRUCTIONS
Standard Power Steering Pump Pulley Removal & Installation
Removal
• Apply a light coat of lubricant to threads on center screw.
• Assemble center screw and button (or puller pin) by inserting the small end of the button into the threaded hole in the center screw and twisting until they are firmly mated. See figure (a).
• Assemble the puller body to the center screw. The flanged end should face the adapter. See figure (b).
• Position the assembly into the hole in the end of the power steering pump pulley and finger tighten the puller body against the pulley. Place the jaw halves so that they hold the flanges
on the power steering pump pulley and the flange part of the puller body together. See figure (c).
• Slide sleeve over the 2 jaw halves so that they are caged and tighten puller body and center screw assembly so that it pulls lightly on the pulley. See figure (d).
• Hold center screw with a wrench and turn the flange nut with another wrench until pulley is removed from pump pulley shaft. See figures (e) and (f).
Installation
• Select a threaded adapter that fits the threads in the pump pulley shaft.
• Thread center screw and adapter together by hand.
• Tighten center screw and adapter together with wrenches. See figure (g).
• Thread puller body onto center screw and fit thrust bearing over center screw shaft and against flange. See figure (h).
• Place washer against bearing and install assembled tool to pump shafi. Screw end of adapter into pump pulley shaft. See figures (i) and (j).
• Using two wrenches, hold center screw stationary and tum puller body to force pulley onto shaft. Continue tightening tool assembly until pulley is completely drawn onto shaft. See figure (k).
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