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Powermate LiftGate LV-7 User Manual

Powermate LiftGate LV-7
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T02-017.00 For all serial numbers (Product may not be exactly as shown.)
LE-1 Wire Coil Replacement Instructions
PowerMate LV-7 Ballnut Replacement Instructions
L P International Inc. / PowerMate
®
Box 696, 151 Savannah Oaks Dr., Brantford, Ontario N3T 5P9
Toll Free: 1-800-697-6283 Telephone: (519) 759-3292
Fax: (519) 759-3298 Email: info@powermate.info
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Powermate LiftGate LV-7 Specifications

General IconGeneral
BrandPowermate
ModelLiftGate LV-7
CategoryLifting Systems
LanguageEnglish

Summary

Ballnut Replacement Procedure

Remove the Screw Guard

Swing LiftGate out, engage lock pin, extend unit, turn off power, and remove guard screws.

Remove the Drive Screw Assembly

Remove bearing retainer screws and shim between retainer and inner frame.

Remove Ballnut Locknut

Loosen set screws in ballnut locknut and unthread it from the ballnut.

Remove Lower Drive Components

Remove roll pin from lower coupling using a punch, supporting the drive screw.

Remove Original Ballnut

Hand-turn ballnut to bottom, place arbor tool, and wind ballnut onto the arbor.

Add New Ballnut

Transfer new ballnut to arbor, slide onto drive screw, wind it on, and remove arbor.

Add Lower Drive Components

Re-install drive screw components in order, including the roll pin.

Grind Flat Spot on Ballnut Thread

Dry fit components, tighten locknut, mark position, unthread, and grind a flat spot.

Assemble Ballnut and Ballnut Locknut

Re-install ballnut, washer, bracket, and locknut, applying grease and tightening set screws.

Install the Screw Assembly

Guide drive screw assembly, attach to motor, insert shim, and install bearing retainer screws.

Attach the Ballnut Bracket

Align holes in outer frame, attach frame to bracket with screws, and test operation.

Install the Screw Guard

Insert screw guard, push inwards, align holes, and install screws.

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