Name: PREVOST Le Mirage XL II Ultimate
Brand: PREVOST
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PREVOST

SLIDE-OUT TECHNOLOGY

THE "ULTIMATE" CLASS

CONVERSION BUS SHELLS

SLIDE-OUT SERVICE MANUAL RELEASE 3

Table of Contents2
Figure 1 : Slide - out Mechanical Components6
Slide-Out7
Inner Stopper7
Maintenance7
Adjustment7
Exterior Extrusion7
Figure 2 : Front Slide - out7
Figure 3 : Rear Slide - out7
Figure 4 : Side Inner Stopper7
Figure 5 : Upper Stoppers7
Maintenance8
Front Slide-Out Removal8
Figure 6 : Exterior Extrusion8
Figure 7 : Exterior Panel Edge8
Figure 8 : Upper Shaft Pillow Block8
Front Slide-Out Installation9
Figure 9 : Guide Wheel Track9
Rear Slide-Out Removal10
Rear Slide-Out Installation10
Locking Pin10
Maintenance10
Figure 10 : Rear Slide - out Bed Roller10
Figure 11 : Locking Pin Mechanism10
Adjustment11
Replacement11
Figure 12 : Locking Pin Installation11
Sensor Switch Adjustment12
Pin Receptacle12
Maintenance12
Replacement12
Figure 13 : Sensor Switch Adjustment12
Roof Reinforcing Rod13
Figure 14 : Pin Receptacle Installation13
Figure 15 : Pin Receptacle on Glass13
Figure 16 : Pin Receptacle on Stainless Steel Panels13
Figure 17 : Front Slide - out Roof Reinforcing Rod13
Rack14
Maintenance14
Upper Rack Replacement on both Slide-Out14
Front Slide-Out Lower Rack Replacement14
Rear Slide-Out Lower Rack Replacement14
Figure 18 : Bottom Rack14
Pinion15
Maintenance15
Upper Shaft Pinion Replacement15
Front Slide-Out Driver Side Lower Shaft Pinion Replacement16
Front Slide-Out Motor Side Lower Shaft Pinion Replacement16
Rear Slide-Out Lower Shaft Pinion Replacement17
Pinion Synchronization17
Figure 19 : Pillow Block Supporting Plate17
Figure 20 : Keyless Bushing Tightening17
Figure 21 : Torque Wrench Formula18
Figure 22 : Front Slide - out Adjustable Shaft Assembly18
Guide Wheel19
Plastic Stopper19
Electric Motor19
Maintenance19
Replacement19
Speed Reduction Gearbox19
Gearbox Replacement19
Figure 23 : Electric Motor19
Figure 24 : Front Slide - out Motor Assembly19
Right Angle Drive20
Maintenance20
Lower Shaft Right Angle Drive Replacement20
Figure 25 : Rear Slide - out Motor Assembly20
Upper Shaft Right Angle Drive Replacement21
Jaw Coupling21
Maintenance21
Replacement21
Uhmw Sliding Pad21
Replacement & Adjustment21
Figure 26 : Front Slide - out Sliding Pad Levelling21
Figure 27 : Rear Slide - out Sliding Pad Levelling21
Vertical Shaft and Universal Joint Assembly22
Maintenance22
Universal Joint Replacement22
Vertical Shaft Replacement22
Slide-Out Pneumatic System22
Description22
Pneumatic Interconnection with Prevost Vehicle23
Maintenance23
Figure 28 : Tag Axle Valve23
Figure 29 : Front Service Compartment23
Seal24
Figure 30 : Seal Assembly24
Figure 31 : Front Slide - out Inflatable Seal Air Inlet24
Figure 32 : Rear Slide - out Inflatable Seal Air Inlet24
Maintenance25
Seal Assembly Removal25
Seal Assembly Installation25
Slide-Out 2" Inside Retraction26
Slide-Out Electrical System26
Electrical Interconnection with Prevost Vehicle26
Figure 33 : Slide - out 2" Inside - Upper Part26
Slide-Out Breakers/Fuse27
Electronic Controllers27
Figure 34 : Breaker in Main Power Compartment27
Figure 35 : Slide - out Electrical Panel27
Motor Controller Replacement28
Logic Controller Replacement28
Figure 36 : Motor Controller Led Panel28
Figure 37 : Fuse and Interlock Valve Relay28
EPROM Memory Chip Replacement29
Rear Slide-Out Program Set-Up29
Figure 38 : Slide - out Breakers29
Figure 39 : Eprom Memory Chip Localization29
Slide-Out Stroke Limits Set-Up30
Figure 40 : Slide - out Logic Controller Set up30
Pin State Indicator Module31
Safety Controller Replacement31
Linear Position Transducer31
Maintenance31
Slide-Out Exterior Finishing Panels31
Side Panel Removal31
Figure 41 : Slide - out Pin State Indicator Module31
Figure 42 : Linear Position Transducer31
Side Panel Installation32
Corner Panels Removal32
Figure 43 : Slide - out Panels and Windows32
Figure 44 : Corner Panel Installation - Upper Part32
Figure 45 : Corner Panel Installation - Lower Part32
Corner Panels Installation33
Top and Bottom Panels Removal33
Top and Bottom Panels Installation33
Slide-Out Fixed, Awning and Sliding Windows34
Windows Removal34
Windows Installation34
Figure 46 : Top and Bottom Panel Installation34
Figure 47 : Top and Bottom Panel Installation34
Figure 48 : Windows above Side Panels34
Welding Precaution35
Figure 49 : Window Located over the Corner Panel35
Figure 50 : Pinion & Pillow Block Adjustment ( Dimensions Are in Millimetres )36
Figure 51 : Pneumatic Component Panel36
Figure 52 : Slide - out Logic Controller Led Panel37
Figure 53 : Locking Pin Assembly37
Troubleshooting38
Slide-Out Control Switch38
Logic Controller40
Motor Controller41
Slide-Out Operation42
Specifications44
Slide-Out Maximum Load44
Trantorque Keyless Bushing44
Figure 54 : Front Slide - out Deflection44
Figure 55 : Wrenches for Keyless Bushing Installation44
Figure 56 : Keyless Bushing Installation Instruction45
Speed Reduction Gearbox46
Linear Position Transducer46
Right Angle Drive46
Electric Motor46
Logic Controller46
Motor Controller46
Safety Controller47
Electrical Control Switch47
Conversion Checklist47

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PREVOST Le Mirage XL II Ultimate Specifications

General

Brand	PREVOST
Model	Le Mirage XL II Ultimate
Category	Motorhomes
Language	English

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