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PREVOST Le Mirage XL II Ultimate User Manual

PREVOST Le Mirage XL II Ultimate
53 pages
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PREVOST
SLIDE-OUT TECHNOLOGY
THE "ULTIMATE" CLASS
CONVERSION BUS SHELLS
SLIDE-OUT SERVICE MANUAL RELEASE 3

Table of Contents

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PREVOST Le Mirage XL II Ultimate Specifications

General IconGeneral
BrandPREVOST
ModelLe Mirage XL II Ultimate
CategoryMotorhomes
LanguageEnglish

Summary

1. SLIDE-OUT

1.1 INNER STOPPER

Details the function, maintenance, and adjustment of inner stoppers for slide-out positioning.

1.2 EXTERIOR EXTRUSION

Explains the function of the exterior extrusion for the inflatable seal.

1.3 FRONT SLIDE-OUT REMOVAL

1.4 FRONT SLIDE-OUT INSTALLATION

1.5 REAR SLIDE-OUT REMOVAL

1.6 REAR SLIDE-OUT INSTALLATION

2. LOCKING PIN

2.1 MAINTENANCE

Maintenance checks for the slide-out locking pin system, including inspection and adjustments.

2.2 ADJUSTMENT

Procedure for adjusting the slide-out locking pins for proper alignment and engagement.

2.3 REPLACEMENT

Procedure for replacing the slide-out locking pin assembly.

2.4 SENSOR SWITCH ADJUSTMENT

Adjusting the locking pin sensor switches for accurate lock/unlock detection.

2.5 PIN RECEPTACLE

Information on pin receptacles, including maintenance and replacement procedures.

2.5.1 MAINTENANCE

Maintenance checks for slide-out pin receptacles.

2.5.2 REPLACEMENT

Procedure for replacing slide-out pin receptacles.

3. ROOF REINFORCING ROD

4. RACK

4.1 MAINTENANCE

Annual maintenance checks for slide-out racks, including wear and backlash.

4.2 UPPER RACK REPLACEMENT ON BOTH SLIDE-OUT

Procedure for replacing upper slide-out racks on both front and rear units.

4.3 FRONT SLIDE-OUT LOWER RACK REPLACEMENT

4.4 REAR SLIDE-OUT LOWER RACK REPLACEMENT

5. PINION

5.1 MAINTENANCE

Maintenance for slide-out pinions, including tool usage and keyless bushing care.

5.2 UPPER SHAFT PINION REPLACEMENT

Procedure for replacing the upper shaft pinion on slide-outs.

5.3 FRONT SLIDE-OUT DRIVER SIDE LOWER SHAFT PINION REPLACEMENT

Replacing the driver side lower shaft pinion on the front slide-out.

5.4 FRONT SLIDE-OUT MOTOR SIDE LOWER SHAFT PINION REPLACEMENT

Replacing the motor side lower shaft pinion on the front slide-out.

5.5 REAR SLIDE-OUT LOWER SHAFT PINION REPLACEMENT

Procedure for replacing the lower shaft pinion on the rear slide-out.

5.6 PINION SYNCHRONIZATION

Synchronizing slide-out pinions for straight extension and retraction.

5.7 GUIDE WHEEL

Information on guide wheels for slide-out pinions and their replacement.

5.8 PLASTIC STOPPER

Adjustment of the plastic stopper for the front slide-out lower shaft.

6. ELECTRIC MOTOR

6.1 MAINTENANCE

Maintenance checks for the electric motor, including connections and bolts.

6.2 REPLACEMENT

Procedure for replacing the slide-out electric motor.

7. SPEED REDUCTION GEARBOX

7.1 MAINTENANCE

Maintenance for the speed reduction gearbox, including checks for leaks and backlash.

7.2 GEARBOX REPLACEMENT

Procedure for replacing the speed reduction gearbox assembly.

8. RIGHT ANGLE DRIVE

8.1 MAINTENANCE

Maintenance checks for the right angle drive, including leakage and backlash.

8.2 LOWER SHAFT RIGHT ANGLE DRIVE REPLACEMENT

Procedure for replacing the lower shaft right angle drive.

8.3 UPPER SHAFT RIGHT ANGLE DRIVE REPLACEMENT

Procedure for replacing the upper shaft right angle drive.

9. JAW COUPLING

9.1 MAINTENANCE

Maintenance for slide-out jaw couplings, checking backlash and setscrews.

9.2 REPLACEMENT

Procedure for replacing slide-out jaw couplings.

10. UHMW SLIDING PAD

10.1 MAINTENANCE

Maintenance checks for UHMW sliding pads, looking for wear and deterioration.

11. VERTICAL SHAFT AND UNIVERSAL JOINT ASSEMBLY

11.1 MAINTENANCE

Maintenance for vertical shaft and universal joint assemblies, checking keys and shafts.

11.2 UNIVERSAL JOINT REPLACEMENT

Procedure for replacing slide-out universal joints.

11.3 VERTICAL SHAFT REPLACEMENT

Procedure for replacing the slide-out vertical shaft.

12. SLIDE-OUT PNEUMATIC SYSTEM

12.1 DESCRIPTION

Describes components like air inlet valve, locking pin valve, and vacuum generator.

12.2 PNEUMATIC INTERCONNECTION WITH PREVOST VEHICLE

How the slide-out pneumatic system connects to the Prevost vehicle's air supply.

12.3 MAINTENANCE

Maintenance for the slide-out pneumatic system's air lines and components.

12.4 SEAL

Details on the slide-out sealing device, including inflatable and wiper seals.

12.4.1 MAINTENANCE

Maintenance for inflatable and wiper seals, checking pressure and leaks.

12.4.2 SEAL ASSEMBLY REMOVAL

Procedure to remove the slide-out seal assembly, including wiper seal and tape.

12.4.3 SEAL ASSEMBLY INSTALLATION

Procedure to install the slide-out seal assembly, including cleaning and adhesive application.

12.4.4 Slide-out 2" inside retraction

Procedure for retracting slide-out 2 inches for seal access and exterior extrusion removal.

13. SLIDE-OUT ELECTRICAL SYSTEM

13.1 ELECTRICAL INTERCONNECTION WITH PREVOST VEHICLE

How the slide-out electrical system connects to the Prevost vehicle's power and signals.

13.2 SLIDE-OUT BREAKERS/FUSE

Location and function of slide-out breakers, fuses, and relays.

13.3 ELECTRONIC CONTROLLERS

Details on the slide-out logic, motor, and safety electronic controllers.

13.3.1 Motor controller replacement

Procedure for replacing the slide-out motor controller, including connection checks.

13.3.2 Logic controller replacement

Procedure for replacing the slide-out logic controller, including setup requirements.

13.3.3 EPROM memory chip replacement

Procedure for replacing the EPROM memory chip on the logic controller.

13.3.4 Rear slide-out program set-up

Setting up the program for the rear slide-out logic controller after installation.

13.3.5 Slide-out stroke limits set-up

Procedure for setting the slide-out extension and retraction stroke limits.

13.3.6 Pin state indicator module

Function and operation of the pin state indicator module for lock status.

13.3.7 Safety controller replacement

Procedure for replacing the slide-out safety controller.

13.4 LINEAR POSITION TRANSDUCER

13.4.1 Maintenance

Maintenance for the linear position transducer, checking wire rope and pulley.

14. SLIDE-OUT EXTERIOR FINISHING PANELS

14.1 SIDE PANEL REMOVAL

Procedure for removing side panels from the slide-out structure.

14.2 SIDE PANEL INSTALLATION

Procedure for installing side panels onto the slide-out structure.

14.3 CORNER PANELS REMOVAL

Procedure for removing corner panels from the slide-out.

14.4 CORNER PANELS INSTALLATION

Procedure for installing corner panels onto the slide-out.

14.5 TOP AND BOTTOM PANELS REMOVAL

Procedure for removing top and bottom panels from the slide-out.

14.6 TOP AND BOTTOM PANELS INSTALLATION

Procedure for installing top and bottom panels onto the slide-out.

15. SLIDE-OUT FIXED, AWNING AND SLIDING WINDOWS

15.1 WINDOWS REMOVAL

Procedure for removing slide-out windows from their frames.

15.2 WINDOWS INSTALLATION

Procedure for installing slide-out windows, including sealant and adhesive application.

16. WELDING PRECAUTION

17. TROUBLESHOOTING

17.1 SLIDE-OUT CONTROL SWITCH

Troubleshooting slide-out control switch error codes, signals, and LED indicators.

17.2 LOGIC CONTROLLER

Troubleshooting for the slide-out logic controller's LEDs, communication errors, and hardware issues.

17.3 MOTOR CONTROLLER

Troubleshooting for the slide-out motor controller's LEDs, communication errors, and overcurrent.

17.4 SLIDE-OUT OPERATION

Troubleshooting common slide-out operation problems like non-movement or crooked extension.

18. SPECIFICATIONS

18.1 SLIDE-OUT MAXIMUM LOAD

Specifies maximum load limits for front and rear slide-outs.

18.2 TRANTORQUE KEYLESS BUSHING

Specifications for Trantorque GT keyless bushings, including shaft size and torque.

18.3 SPEED REDUCTION GEARBOX

Technical and physical description of the speed reduction gearbox.

18.4 LINEAR POSITION TRANSDUCER

Technical and physical description of the linear position transducer.

18.5 RIGHT ANGLE DRIVE

Technical and physical description of the right angle drive.

18.6 ELECTRIC MOTOR

Technical and physical description of the slide-out electric motor.

18.7 LOGIC CONTROLLER

Description of the slide-out logic controller unit.

18.8 MOTOR CONTROLLER

Technical and physical description of the motor controller.

18.9 SAFETY CONTROLLER

Description of the slide-out safety controller module.

18.10 ELECTRICAL CONTROL SWITCH

Description of the slide-out electrical control switch.

18.11 CONVERSION CHECKLIST

Checklist for converter before closing walls post-installation.

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