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Pro Refrigeration CHILSTAR Series User Manual

Pro Refrigeration CHILSTAR Series
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Operations Manual
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Pro Refrigeration CHILSTAR Series Specifications

General IconGeneral
BrandPro Refrigeration
ModelCHILSTAR Series
CategoryChiller
LanguageEnglish

Summary

Preface

Customer Service

Contact details for support and inquiries regarding chiller systems.

Receiving & Unloading

Procedures for inspecting incoming shipments for damage and compliance.

Warnings & Cautions

General safety advisories and symbols used throughout the manual.

Pro Chiller Model Number Identification

System Overview

Electrical Control Panel

Description of the main control unit and its ETL approval.

Glycol Storage Tank

Details on the insulated glycol tanks and their construction materials.

Spiral Drum Evaporator

Information on the high-efficiency U.L. Listed evaporator design.

Refrigeration Equipment

Overview of high-quality, industry-standard refrigeration components used.

Glycol Circulation & Process Pumps

Explanation of the functions and operation of circulation and process pumps.

Pump Curves Supplied by Pump Series

Installation, Operation, & Maintenance Instructions

Receiving and Inspection

Steps for checking equipment upon arrival for damage and compliance.

Setting Equipment

Criteria and considerations for choosing the chiller's installation location.

Piping

Standards and recommendations for installing refrigerant and water piping.

Wiring

Electrical connection procedures and safety requirements.

System Evacuation

Process for achieving proper system vacuum using a vacuum pump.

System Charging

Procedures for charging the chiller system with refrigerant.

Maintenance

Pre Start-Up Check List

Essential items to verify before initial system operation.

ChilStar & MA Series Chiller Quick Start Guide

Step 1

Initial setup procedures, clearance requirements, and safety notes.

Step 2

Checking electrical connections and warning about power application.

Step 3

Opening glycol valves and preparing for system flushing.

Step 4

Performing the initial system flushing with water.

Step 5

Starting circulation pumps and checking for leaks.

Step 6

Confirming pump rotation and ensuring adequate flow.

Step 7

Draining water and cleaning the system of debris.

Step 8

Charging the system with the correct glycol solution.

Step 9

Opening all refrigerant valves on the chiller system.

Step 10

Installing fuses and setting circuit breakers for operation.

Step 11

Finalizing start-up by closing panel and energizing the system.

System Warranty

Warranty Repair Procedure

Steps for initiating and processing a warranty repair request.

Faulty Component

Process for handling and replacing defective components under warranty.

Workmanship Flaw

Procedure for addressing issues related to manufacturing defects.

Chiller System Start-Up Sheet

Pre Start-Up Check List

Comprehensive checklist for pre-operation verification.

Operating and Safety Control Set Point Guide

Chart #1

Chart #2

Calculating the amount of Glycol Required per job

Method for determining system glycol quantities based on volume.

Troubleshooting

Compressor will not run

Diagnosing and fixing compressor startup issues.

Compressor noisy or vibrating

Addressing unusual noise or vibration from the compressor.

High Discharge Pressure

Troubleshooting steps for high discharge pressure faults.

Low Discharge Pressure

Troubleshooting steps for low discharge pressure faults.

Low Suction Pressure

Troubleshooting steps for low suction pressure faults.

Chiller System Preventive Maintenance Check List

Daily

Daily inspection and maintenance items for optimal operation.

Weekly

Weekly inspection and maintenance items.

Monthly

Monthly inspection and maintenance items.

Yearly

Yearly inspection and replacement tasks for system longevity.

Notes

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