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Prodeco Technologies Genesis 500 User Manual

Prodeco Technologies Genesis 500
44 pages
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Some of the content of this manual may differ from
your bicycle depending on the options of the bicycle
and what your dealer provided.
© 2012 PRODECO TECHNOLOGIES. All rights
reserved. PRODECO TECHNOLOGIES and the
PRODECO TECHNOLOGIES logo are trademarks of
PRODECO TECHNOLOGIES. Printed in USA.
USER GUIDE
You have purchased one of the highest
quality electric bicycles available today. It is
important you read this manual to
understand your new electric bicycle. All
riders including experienced traditional
bicycle riders should read this manual. This
manual explains the functions of your new
electric bicycle and details on performing
basic maintenance. All riders must read the
section on throttling due to the nature of how
to power the bicycle forward. Please take the
time to register your new G Plus Genesis 500
electric bicycle for the warranty to take effect.

Table of Contents

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Prodeco Technologies Genesis 500 Specifications

General IconGeneral
Motor500W Rear Hub Motor
Top Speed20 mph (Class 2)
BrakesMechanical Disc Brakes
Charging Time4-6 hours
Tires26" x 2.1"
Gears7-Speed Shimano
TypeElectric Bike
Frame MaterialAluminum

Summary

Chapter 1: Introduction

About this manual

Provides essential information on operating, maintaining, and safely enjoying the electric bicycle.

Important notices

Highlights crucial safety and operational guidelines for new riders and general use.

General warning

Details inherent risks in bicycling and the user's responsibility for safe operation and maintenance.

A special note to parents

Provides guidance for parents regarding minor riders, safety, and legal responsibilities.

Chapter 2: Getting Started

Unpacking your box

Instructions on safely removing the bicycle and its components from the shipping box.

Folding and unfolding

Step-by-step guide on how to fold and unfold the bicycle for storage and transport.

Familiarize yourself with your bicycle's parts

Identifies and explains the function of various bicycle components and parts.

Contents of the box

Lists all items included with the G Plus Genesis 500 electric bicycle purchase.

A guideline of your G Plus Genesis 500 tool set

Details the multi-use tool set provided for bicycle adjustments and maintenance.

Registering your new bike

Explains the process and importance of registering the bicycle for warranty activation.

Chapter 3: Basic Instructions

Bicycle Fit

Guides on adjusting saddle and handlebar for optimal comfort, safety, and riding control.

Adjusting the saddle

Provides detailed steps for adjusting saddle height, tilt, and position for rider comfort.

Installing and adjusting the handlebar stem

Instructions for installing and adjusting the handlebar stem for proper height and alignment.

Your local electric bicycle and bicycle laws

Information on federal guidelines and local regulations for electric bicycle use on pathways.

Safety first

General safety guidelines and essential checks for ensuring a safe riding experience.

Mechanical safety check

Routine checks to ensure the bicycle's mechanical components are secure and functional before riding.

Before your first motorized ride

Preparation steps including charging the battery and ensuring proper fit before the initial ride.

First motorized ride

Advice for the initial motorized ride, focusing on familiarization with controls and power delivery.

Riding an electric bicycle

Highlights differences from traditional bikes and tips for efficient and safe electric biking.

Using your throttle

Guidance on operating the variable throttle for speed control, torque, and maximizing range.

Using your brakes

Instructions on proper braking techniques, adjustment, and safety precautions for disc brakes.

Pedaling

Recommends pedaling to enhance range and provides guidance on gear selection for inclines.

Shifting gears

Explains the function of gears and how to use the shifter for optimal pedaling efficiency.

Watching for obstacles around you

Emphasizes awareness of surroundings and potential hazards for safe riding.

Safe riding in various conditions

Tips for maintaining performance and safety in different weather and riding scenarios.

Charging your battery

Detailed instructions for safely charging the removable Li-ion battery pack.

Chapter 4: Safety

The basics

Fundamental safety principles and guidelines for safe bicycle riding practices.

Riding Safety

Comprehensive safety guidelines covering helmet use, bicycle readiness, visibility, and traffic laws.

Wet weather riding

Precautions and advice for riding safely in rainy conditions, including stopping distance and traction.

Reflectors

Details the requirement and importance of reflectors for visibility and safety.

Night riding

Essential safety measures and equipment required for riding a bicycle after dark.

Adding accessories

Guidance on selecting and adding accessories without compromising bicycle safety.

Chapter 5: Perfect Fit and Ride

The basics

Understanding frame size and geometry for determining correct bicycle fit and rider comfort.

Frame size

Explains frame measurement methods and how the G Plus Genesis 500 compares to traditional bikes.

Recommended sizing

Guidance on adjusting saddle and handlebar for optimal steering length and center of gravity.

Control position adjustments

Steps for adjusting throttle, shifter, and bell position for comfortable operation.

Brake lever adjustments

Instructions on adjusting brake lever reach and height for rider preference and ergonomics.

Suspension fork adjustment

How to adjust the front suspension fork's pre-load for ride firmness and comfort.

Chapter 6: Tire, Tube, Wheel or Axle Repair

Removing the rear motor wheel

Step-by-step guide on how to safely remove the rear wheel with the motor hub.

Installing the rear motor wheel

Instructions for correctly installing the rear motor wheel, including connections and testing.

Removing and installing the front wheel

Procedure for removing and installing the front wheel using the quick release skewer.

Replacing a tube or tire

Detailed steps for removing and installing bicycle tires and tubes.

Chapter 7: Maintenance and Replacement

Keeping your bike clean

Recommendations for cleaning the electric bicycle to maintain performance and prevent damage.

Avoid scratching your bike

Tips for preventing scratches on the bicycle's frame and components for longevity.

Brake Adjustments

Detailed instructions for adjusting Promax disc brakes for optimal stopping power and responsiveness.

Brake pad replacement

Procedure for replacing worn brake pads to ensure safe and effective braking.

Derailleur adjustment

Guides on adjusting the rear derailleur for smooth gear shifting and chain engagement.

Wheel check

Steps for checking wheel truing, spoke tension, and overall wheel condition.

Lubricating

Areas and types of lubricants recommended for maintaining bicycle components.

Crankset

Information on the crankset components and their maintenance requirements.

Pedals

Details on the folding pedals, their bearing system, and recommended greasing.

Headset

Information on the maintenance-free headset and how to address potential looseness.

Maintenance schedule

A comprehensive schedule outlining regular checks and maintenance tasks for the bicycle.

Torque specifications for common parts

A chart listing recommended torque settings for various bicycle bolts and nuts.

Chapter 8: Battery Management

About your battery

Overview of the Li-ion battery chemistry, features, and care instructions.

Removing the battery

Instructions on how to safely remove the battery for charging or storage.

Installing and latching the battery

Steps for securely installing and latching the battery onto the bicycle base.

Charging the battery

Procedure for charging the Li-ion battery, including indicator lights and connection steps.

Storing the battery

Recommendations for safely storing the battery, considering environmental conditions.

Battery power indicator

Explanation of the LED indicators on the throttle and battery for monitoring power levels.

Chapter 9: Electrical Components

HUB motor

Details on the 500W brushless direct drive rear hub motor, its specifications, and installation.

Brushless hall sensor controller

Information on the bicycle's controller, its function, and replacement procedure.

Wiring harness

Description of the G Plus Genesis 500's wiring harness system for component connections.

Throttle

Instructions on operating the variable throttle and understanding the LED battery indicator.

Chapter 10: Warranty Service and Repair

2 Year limited warranty

Outlines the warranty coverage for Prodeco bicycle frames, components, and batteries.

Registering your bike

Details the process for registering the bicycle to activate the warranty within 2 weeks of purchase.

Serial numbers and where to find them

Guides on locating the unique serial numbers for the frame, motor, and battery.

Registration Card

Provides the form for registering the bicycle and submitting warranty information.

Part replacement procedure

How to contact Prodeco for defective part replacement and service.

Contacting Prodeco Technologies

Contact information including website, email, phone, and mail for support.

Chapter 11: Specifications

Chapter 12: Parts

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