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PRONOVA SSM 6000 User Manual

PRONOVA SSM 6000
124 pages
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User Manual
SSM 6000 Classic
Date revised last: January 2006
Version 800-01.06.EN
Software Version 2.60

Table of Contents

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PRONOVA SSM 6000 Specifications

General IconGeneral
BrandPRONOVA
ModelSSM 6000
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Safety Information

Safety Precautions and Hazards

Covers hazards, unauthorized modifications, qualified personnel, explosive environments, and safe operation procedures.

Introduction to the SSM 6000

Device Description and Usage

Explains the SSM 6000's purpose, features, history, and additional functions for gas analysis.

Importance of Measured Variables

Details the significance of measuring CH4, H2S, O2, CO2, and H2 in biogenic gases.

Hardware Description of the SSM 6000

Measuring Characteristics

Lists measurement ranges, resolution, precision, and methods for CH4, H2S, O2, CO2, and H2.

Analyzer Elements Overview

Describes front panel components including display, filters, flowmeters, and connections.

Process Flow and Measurement Steps

Explains the step-by-step process of gas measurement, including filtration and cooling.

Display and Control Panel Functions

Details LED/LC displays, status indicators, and operator controls for navigation and settings.

Measuring Gas Filters

Describes the function, types, and replacement intervals for gas filters.

Flow Rate Display and Control

Explains how to measure and adjust gas flow rates using flowmeters and needle valves.

Measuring Gas Cooler Operation

Describes the Peltier cooler's function, status LEDs, and error conditions.

Gas Connections and Safety Features

Covers gas inlets/outlets, safety units, and detonation protection systems.

Measuring-Point Switch Option

Explains the optional feature for selecting different measurement points.

Automatic Shut-off Unit Option

Details the optional unit to prevent condensate accumulation during pauses.

Electrical Connections and Interfaces

Covers power supply, ports (1, 2), and communication interfaces (RS232, Profibus, CAN).

Hardware Installation Guide

Installation Site and Power Supply Requirements

Covers installation location, ambient conditions, air pressure, and power supply specifications.

Gas Input/Output Conditions and Calibration Gases

Details gas input/output conditions, corrosive gas handling, and calibration gas requirements.

Scope of Delivery, Rating Plate, and Test Certificates

Lists included items and explains the rating plate and test certificate contents.

Dimension Drawings and Installation Space

Provides physical dimensions and required clearance for installation.

Installing the Gas Analyzer

Covers unpacking, assembly, electrical connections, and gas pipe connection procedures.

Using the Gas Analyzer

Function Keys and Menu Navigation

Explains the control panel buttons and how to navigate the analyzer's menus.

Starting a Measurement Process

Describes methods for initiating measurements: manual, single, automatic, and external triggers.

Menu Structure Overview

Provides a visual flowchart of the analyzer's menu hierarchy for parameter settings.

Menu and Function Overview

Measuring Parameters Configuration

Covers setting measurement intervals, alarm values, and performing single measurements.

Calibration Parameters Setup

Details selecting gas types, entering concentrations, and starting the calibration process.

Device Options Configuration

Covers data logger, analog outputs, sensor data, operation modes, device ID, language, and date/time settings.

Setting the Analyzer into Operation

Switching the Gas Analyzer On

Describes the power-on sequence, warm-up phase, and entering setup mode.

Setting Operating Parameters

Covers initial configuration of date/time, alarm values, measuring interval, and other settings.

Checking Interface Functions

Explains how to test analog output and other interface functionalities.

Performing Test Measurements

Details procedures for initial test runs with calibration gas and ambient air.

Starting Normal Measuring Operations

Describes transitioning to regular automated measurements and system checks.

Calibration Procedures

General Information and Requirements

Emphasizes calibration importance and details setup requirements and calibration gases.

Recording Actual Condition Before Calibration

Explains how to record the actual condition and check sensor signals prior to calibration.

Calibration Procedure Steps

Outlines the step-by-step process for calibrating the device including gas selection and setup.

Post-Calibration Checks and Resuming Operations

Describes performing check measurements and resuming normal operations after calibration.

Maintenance, Repair, and Customer Service

Checking Gas Volume Flows

Describes monitoring and adjusting gas flow rates at regular intervals.

Flame Protection Unit Maintenance

Covers cleaning and replacing the E460-3 safety unit due to potential clogging.

Replacing Measuring-Gas Filters

Details the types of gas filters and their recommended replacement intervals.

Housing Filter and Calibration Schedule

Covers changing the housing filter and the recommended annual calibration schedule.

Status Messages and Troubleshooting

Understanding Limit-Value Alarms

Explains status LEDs and alarm messages for gas type limit violations.

Troubleshooting Implausible Measured Values

Guides users on diagnosing and resolving issues with incorrect or implausible readings.

Troubleshooting Gas Flow Issues

Addresses problems related to low or lacking measuring-gas flow and their causes.

Measuring Gas Cooler Error Status

Describes error conditions for the measuring gas cooler and potential causes.

Appendix

Technical Specifications Summary

Lists detailed performance parameters, dimensions, and operating conditions for the SSM 6000.

Spare Parts and Wear Items

Lists consumable components, filters, and spare parts with article numbers.

Calibration Report Template

Provides a blank form for recording calibration and check measurement data.

Declarations of Conformity

Includes EC compliance statements and relevant directives for the device.

Accessory Connection Cables

Details pinouts and specifications for PORT 1 and PORT 2 connection cables.

Connection Diagrams

Shows wiring schematics and connector layouts for analyzer versions A and B.

PROFIBUS Interface Description

Profibus Interface Introduction

Provides an overview of the Profibus DP slave interface for the SSM6000.

Electrical Transmission Equipment Details

Covers bus cable properties, shielding, connector types, and termination requirements.

Data Transmission Methods

Explains parameter data, configuration data, cyclic, and acyclic data exchange protocols.

Device Address and ID Number Configuration

Details how to set the Profibus device address and the device ID number.

GSD File Information

Provides details from the GSD file for integrating the SSM6000 into a Profibus network.

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