Dealer Development Center
64
Dealer Development Center
63
Using Kick starter lever
Remove :
• Washer
• Kick shaft assly comp
Remove :
• Bolt (A)
• Locking Plate
• Kick idler gear
Note : Check and inspect the drum change arm stopper for free
movement always.
Note : Rotate the kick starter lever in Anticlockwise direction for
removing the kick shaft assly.
Remove :
• Spring
• Allen bolt (A)
• Guide gear
• Spacer
• Parallel Pin
Engine Central Part :
Remove :
• Bolt (A) on RH side crankcase (Clutch side)
Remove :
• Gear change lever
A
A
Pulsar DTS-i UG-III-180cc Training NotesPulsar DTS-i UG-III-180cc Training Notes
Remove :
• Bolt (B) on LH side crankcase (Magneto side)
Remove :
• Kick spring
• 2 Shafts (A) & (B) of gear shifter fork.
• 3 fork shifts (1 small for input 2 big for output shaft.
• 3 Rollers
• Drum change
Remove :
• The entire gear box assembly together
Remove :
• Crankcase gasket
• 2 dowels
• Crankshaft assly
Remove :
• 8 bolts on LH side crankcase
• Split the Crankcase halves.
Note : Before separating crankcase halves confirm that all the
crankcase joining bolts are removed and the sprocket cam drive with
parallel pin on crankshaft assembly is removed.
B
A
Dismantling EngineDismantling Engine
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