PDI SOP
Dealer Development Center
12
Pre Delivery Inspection Checklist
Dealer Development Center
11
Sl. Check
PDI done by BAL/
Service Engg.
PDI Done by
Dealer
Check Points for PDI
12
FLAT SPOT (GIVE CO %)
13
DRIVE CHAIN slack (mention amont of play)
14
BRAKE OPERATION - FRONT/REAR
FRONT BRAKE
REAR BRAKE EFFECTIVENESS
BRAKE LIGHT REMAINING ON CONTINUOUSLY.
15
GAP AT THE REED SWITCH AND MAGNETO.
CHECK POINTS FOR PDI
16
17
18
19
20
21
22
23
24
LOOSE PARTS
KICK BOSS BOLT
ENGINE MOUNTING BOLT
ENGINE NOISE
CHAIN TENSIONER / TIMING CHAIN
ENGINE OIL LEAKAGE
DRAIN BOLT
MAGNETO COVER
CRANKCASE JOINT
OIL FILLING PLUG
OHC COVER
TAPPET COVER
BENJO BOLT
CHAIN TENSIONER 'O' RING
OIL LEVEL INDICATOR WINDOW
OIL FILTER COVER
CLUTCH OPERATION
HARD
CLUTCH JUDDERING
PLATING DEFECTS
HANDLE BAR
ENGINE OPENING DURING PDI (If any)
(Give engine no & reason for engine opening)
FRAME OPENING DURING PDI (If any)
(Give chassis no & reason for chassis opening)
OTHER DEFECTS :
MINOR ADJUSTMENTS
TRANSIT DAMAGES (Send photographs)
TAPPET NOISE
Marked if the ok observed
Pulsar DTS-i UG-III-180cc Training NotesPulsar DTS-i UG-III-180cc Training Notes
Description
Position
SMM GP Tools
Special
Tools
PNR & its
Attachment
Consumables
Sr.
No.
1
Identify & Park Vehicle on
Work Bay
0.80
2
Remove the Thermocol and
additional packing if any. Study
PDI card and Work content.
0.50
3
Open Petrol tank cap
& pour petrol
0.50
Petrol, Waste
Cloth
Measuring Jar,
Funnel
12-13 Ring
Spanner
Check for smooth operation of
fuel cock lever
Check and correct tyre inflation
pressure - Front Wheel
Check front brakes for efficient
working & Adjust if required.
Check clutch cable operation &
Adjust if required.
Check & top up engine oil level,
if required.
0.10
0.20
0.10
0.30
0.10
4
8
7
5
6
RH
RH
12-13 OE
Spanner
Front
/ RH
Pencil Type
Pressure Gauge
Front
9
Check Battery voltage, fill /
top-up electrolyte, apply
petroleum jelly, connect
terminals properly.
LH
0.60
Screw Driver,
Distilled water
Filler, 10mm
‘T’ Spanner
Cloth, Fine
Polish Paper,
Petroleum
Jelly,
Distilled Water
10
Inspect Rear Shock Absorber
setting & correct if necessary.
RH/LH
0.10
11
Check Rear brakes for efficient
working & adjust if required.
Rear
0.10
14-15 No.
O.E. Spanner
12
Check and Correct tyre inflation
pressure - Rear Wheel.
Rear
0.20
Pencil Type
Pressure Gauge
13
Lubricate chain and Check /
Adjust chain slackness if required.
LH
0.40
20-22, 24-27
Ring Spanner,
10-11 No. OE
Spanner,
Torque Wrench,
Socket Set,
Oil Can
Cloth,
SAE 90 Oil
14
Check Choke lever operation
LH
0.05
10-11 No.
OE Spanner
15
Check Accelerator cable free play
LH
0.05
8 & 10 No.
OE Spanner
10-11 No.
OE Spanner
16
Check & Adjust TPS
LH
0.10
17
Check gear shifter lever operation
LH
0.05
8 No.
‘T’ Spanner
18
Check & Adjust steering and
Handle bar for free movement.
RH /
Front
0.20
12-13, 16-17
Ring Spanner
M & T / Service
Shop Equipments
Lifter Bay
Air Gun
Analogous/Digital
type Pressure
gauge, Air filling
Valve
Hydrometer,
Battery Charger,
Battery Tester
Cloth,
Graphite Grease,
Fine Polish Paper
Analogous/Digital
Type Pressure
Gauge, Air Filling
Valve
Air gun
Fork Spanner
19
Check front mudguard alignment
wrt Front Wheel
Front
0.05
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