Dealer Development Center
16
Dealer Development Center
15
Pulsar DTS-i UG-III-180cc Training NotesPulsar DTS-i UG-III-180cc Training Notes
Description
LH/RH
Side
SMM GP Tools
Special
Tools
Consumables
M & T / Service
Shop Equipments
Sr.
No.
1
Wash vehicle thoroughly.
Both
To be done by
washing boy
PNR
2
Identify the Vehicle
0.30
3
Bring vehicle & position on bay
0.50
4
Raise the lift
0.30
5
Start veh. & Warm up. Remove
RH/LH side covers, Seat,
Petrol Tank & keep properly.
LH/RH
0.70
12-13 No.
Ring Spanner,
12mm Socket
Pistol Grip
PNR
6
Drain Engine Oil
LH
1.30
16mm Socket,
Extension,
Tommy
& Plastic Tray
Cloth
Oil Draining
Equipment
7
Clean Air filter.
(Replace - if necessary)
RH
3.00
8mm
‘T’ Spanner
Cloth,
20W40 Oil,
Diesel, Air
Filter Element
Filter Cleaning
Stand, Air Gun
8
Drain Carburetor.
(Overhaul - if required)
LH
1.30
Phillips Screw
Driver, Screw
Driver, 10mm
Nylon Brush,
Plastic Tray,
10-11 & 14-15mm
OE Spanner
Float
Gauge
Cloth, Diesel
Air gun
9
Check Accelerator and adjust
LH
0.40
8-9, 10-11
OE spanner
10
Clean, Check & Adjust
(Replace - if necessary)
LH
2.40
Spark Plug
Spanner, Plug
Cleaner,
Wire Brush
Filler
Gauge
0.01~1mm
Cloth, Fine
Polish Paper,
Spark Plug
Spark Plug
Cleaner and
Tester, Air Gun
11
Check & Adjust tappet
clearance. (if required) During
4th Servicing or after 5000 Km
whichever is later.
LH
8-9 No. Ring
Spanner, 24-27
OE Spanner,
14 mm Box
Spanner with
Handle Ratchet,
Spark Plug
Spanner
Filler
Gauge
0.01~1mm
Tappet
Holder
Cloth
12
Check
• Side bolts of Front fork
• Engine foundation bolts
• Side stand
• RSA top and bottom nuts
14-15, 16-17,
20-22 Ring
Spanner, 12 mm
Box Spanner with
Handle Ratchet,
12-13 No.
OE Spanner
Pistol Grip
PNR
0.60
LH/RH
13
Adjust chain slackness &
Lubricate. Remove and Clean,
If required.
LH /
Rear
3.90
10mm ‘T’
Spanner, 20-22,
24-27 Ring
Spanner, 10-11
OE Spanner
Cloth,
SAE 90 Oil
Air gun
14
Check/ Adjust
Rear
0.50
20-22, 24-27 Ring
Spanner, 10-11,
14-15 OE Spanner
Cloth, Graphite
Grease, Fine
Polish Paper
Air Gun
Periodic Service SOP
Periodic Service SOP
Description
LH/RH
Side
SMM GP Tools
Special
Tools
Consumables
M & T / Service
Shop Equipments
Sr.
No.
PNR
15
Check & Adjust
Rear tyre air pressure.
Rear
0.40
Pencil Type
Pressure Gauge
Analogous /
Digital Type
Pressure Gauge,
Air Filling Valve
16
Check Battery, Top-up distilled
water. Clean terminals & apply
petroleum jelly. Route cables
properly and fit terminal caps
properly. Recharge battery if
required.
LH
1.80
Screw Driver,
Distilled Water
Filler, 10mm
‘T’ Spanner
Cloth, Fine
Polish Paper,
Petroleum Jelly
Distilled Water
Hydrometer,
Battery Charger,
Battery Tester
17
Clean oil strainer.
(Replace - if required) After
1 Year or 10000 Km
whichever is later.
RH
8 No. Box
Spanner, 12-13
OE Spanner,
12-13 Ring
Spanner, 8mm ‘T’
Spanner. Plastic
Tray, Phillips
Screw Driver
Pistol Grip
PNR
Diesel, cloth,
Clutch Cover
Gasket,
Oil Strainer
18
Check clutch and Adjust.
RH
0.30
12-13 OE
Spanner, Small
Screw Driver
19
Fill engine oil.
RH
1.35
6” Combination
Pliers, Measuring
Jar 1Liter, Funnel
Cloth, Oil 20W50
of API SG +
JASO MA grade
Oil Dispenser
20
Clean, Check & Adjust
RH spark plug.
RH
2.40
Spark Plug
Spanner,
Plug Cleaner,
Wire Brush
Filler
Gauge
0.01~1mm
Cloth, Fine
Polish Paper,
Spark Plug
Spark Plug
Cleaner and
Tester, Air Gun
21
Check and Top-up
brake fluid level.
Front
1.00
Phillips
Screw Driver
Cloth,
Oil Dot-4
Check/ Adjust
Front
0.50
12-13
Ring Spanner,
5 & 10 mm
Allen Key
Cloth, Fine
Polish Paper
Air Gun
22
23
Check & Adjust front tyre
air pressure.
Front
0.40
Pencil Type
Pressure Gauge
Analogous /
Digital Type
Pressure Gauge,
Air filling Valve
24
Check and Adjust steering.
Front
0.80
16-17 No.
Ring Spanner
Fork
Spanner
25
Check
• Engine foundation bolts
• Front axle nut
• Side bolts of Front fork
• Handle bar bolts
• RSA top and bottom nuts
• Swing arm axle nut
• Silencer protective cover
screws / bolts
• Rear view mirror
RH
10-11, 12-13,
14-15, 16-17,
20-22 No.
Ring Spanner,
22 mm Box
Spanner with
Handle Ratchet
Pistol Grip
PNR
1.30
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