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Puregas P10KW User Manual

Puregas P10KW
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P011250 – Rev. P
P10KW / P15KW Air Dryer
Users Guide

Table of Contents

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Puregas P10KW Specifications

General IconGeneral
BrandPuregas
ModelP10KW
CategoryDehumidifier
LanguageEnglish

Summary

Welcome & Congratulations

Introduction

Provides an overview of the user's guide, its purpose, and how to use it for safe and efficient operation.

Safety & Warning Information

General Safety Precautions

Covers essential safety guidelines, including electrical hazards, hot surfaces, and high noise warnings for dryer operation.

Overview & Specifications

Product Description

Describes the P10KW/P15KW Air Dryer's purpose, automatic operation, and suitability for indoor use.

Key Features

Lists the main features of the P10KW/P15KW Air Dryer, such as real-time monitoring and digital operation.

Dryer Function Overview

Illustrates the airflow and water flow paths within the air dryer system, labeling key components.

Technical Specifications

Details the technical specifications for P10KW and P15KW models, including capacity, power, and dimensions.

Installing Your Dryer

Safety & Warning Information

Provides critical safety and warning information specific to the installation process of the air dryer.

Before You Begin

Outlines essential pre-installation checks and requirements, including inspection, location verification, and power needs.

Included Contents

Lists all the components and accessories included with the P10KW/P15KW Air Dryer package.

Required Tools and Materials

Specifies the tools and materials necessary for the proper installation of the air dryer.

Installation Steps

Detailed step-by-step instructions for the physical installation of the PUREGAS air dryer.

Installation Checklist

A checklist to ensure all installation steps and requirements have been met before operation.

Registering Your Dryer

Operating Your Dryer

Safety & Warning Information

Covers essential safety precautions and warnings related to operating the PUREGAS air dryer.

Connecting Air Lines to the Dryer

Guides on how to properly connect air supply lines to the dryer's outlet and static pressure ports.

Powering the Dryer ON & OFF

Explains the procedure for safely powering the air dryer on and off using the main circuit breaker.

Using the Front Panel Display

Details the functions of the front panel display and its buttons for monitoring and adjusting dryer parameters.

Identifying Dryer Alarms

Explains how to identify various alarms on the dryer's display, including system pressure and outlet pressure alarms.

Adjusting & Resetting Dryer Set Points

Provides instructions on how to adjust and reset various set points for dryer alarms and operations.

Opening Panels

Instructions for safely removing the top and front panels of the air dryer for access.

Connecting to Common Alarm Terminals

Details on how to connect external wiring to the common alarm terminals for monitoring dryer status.

Connecting to Discrete Alarm Terminals

Instructions for connecting external wiring to specific alarm terminals on the dryer.

Depressurizing the Dryer

Step-by-step guide on how to safely depressurize the air dryer before performing maintenance.

Setting the System Pressure

Guides on setting the system pressure based on elevation using the back pressure and bypass relief valves.

Setting the Static Pressure

Procedure for setting the static pressure regulator to the correct 17 PSI.

Setting the Outlet Pressure

Instructions for setting the outlet pressure to the desired level using the outlet pressure regulator.

Testing Your Dryer

Safety & Warning Information

Highlights safety precautions and warnings relevant to testing procedures for the air dryer.

Measuring Compressor Amp Draw

Details how to measure the compressor's running amperage using an amp meter.

Measuring Voltage to Compressor

Explains how to measure the voltage supplied to the compressor using a voltmeter.

Measuring Incoming Voltage

Guides on measuring the incoming AC voltage to the dryer's main circuit breaker.

Testing High Outlet Pressure Alarm

Procedure to test if the high outlet pressure alarm functions correctly by adjusting the pressure.

Testing Low Outlet Pressure Alarm

Procedure to test if the low outlet pressure alarm functions correctly by adjusting the pressure.

Testing Low System Pressure Alarm

Procedure to test if the low system pressure alarm functions correctly by adjusting the bypass valve.

Testing Consistent Heatless Dryer Cycling

Method to verify the proper alternating cycling of the heatless dryer towers.

Measuring Heatless Dryer Solenoid Voltage

Details how to measure the DC voltage to the heatless dryer solenoid terminals.

Testing Precooler Fan

Instructions to check if the precooler fan is blowing air outwards correctly.

Testing Low Water Sensor Function & System Shutdown

Tests the low water sensor's ability to trigger an alarm and initiate system shutdown.

Testing Dump Water Sensor Function

Procedure to test the dump water sensor's functionality and the dryer's water dumping process.

Testing High Water Sensor Function

Tests the high water sensor's ability to trigger a high water level alarm.

Testing Water Dump Solenoid Valve

Tests the functionality of the water dump solenoid valve during the water dumping process.

Testing Humidity Alarm and System Shutdown

Tests the humidity alarm and verifies system shutdown on high humidity.

Testing Fittings & Hoses for Leaks

Details procedures for checking air and water leaks in the dryer's fittings and hoses.

Maintaining Your Dryer

Safety & Warning Information

Presents safety and warning guidelines specifically for performing maintenance on the air dryer.

Six Month Maintenance

Provides a checklist and schedule for recommended six-month maintenance tasks for the air dryer.

Replacement Parts & Accessories

Top Section Parts

Lists and identifies replacement parts located in the top section of the air dryer unit.

Middle Section Parts

Lists and identifies replacement parts located in the middle section of the air dryer unit.

Heatless Dryer Assembly Parts

Details the specific replacement parts for the heatless dryer assembly of the air dryer.

Lower Section Parts

Lists and identifies replacement parts located in the lower section of the air dryer unit.

Frame Section Parts

Lists and identifies replacement parts related to the frame and external components of the air dryer.

Accessories for Your Dryer

Describes optional accessories available for the PUREGAS air dryer, such as maintenance and monitoring kits.

Ordering Parts from PUREGAS

Provides contact information and instructions for ordering replacement parts and accessories from PUREGAS.

Service & Repair

Services Offered

Outlines the types of factory direct rebuilds and repair services offered by PUREGAS for their products.

Initiating a Service Transaction

Guides the user through the process of initiating a service transaction for product repair or return.

Troubleshooting Your Dryer

Before You Call PUREGAS

Provides guidance on initial troubleshooting steps to attempt before contacting PUREGAS technical support.

Safety & Warning Information

Highlights safety precautions and warnings relevant to troubleshooting procedures for the air dryer.

Air Dryer Won't Power ON

Troubleshooting steps for when the air dryer fails to power on, covering causes like circuit breakers and voltage.

Display Screen Not Functioning

Steps to diagnose and fix issues with the air dryer's front panel display, such as ribbon cable problems.

Low System Pressure Alarm

Troubleshooting guide for low system pressure alarms, including potential causes and corrective actions.

Can't Create a Low System Pressure Alarm

Steps to troubleshoot issues when a low system pressure alarm cannot be triggered or is not functioning correctly.

High Outlet Pressure Alarm

Troubleshooting guide for high outlet pressure alarms, including causes and corrective actions.

Can't Create a High Pressure Alarm

Steps to troubleshoot issues when a high pressure alarm cannot be triggered or is not functioning correctly.

Low Outlet Pressure Alarm

Troubleshooting guide for low outlet pressure alarms, including causes and corrective actions.

Can't Create a Low Pressure Alarm

Steps to troubleshoot issues when a low pressure alarm cannot be triggered or is not functioning correctly.

High Flow Rate Alarm

Troubleshooting guide for high flow rate alarms, including causes and corrective actions.

High Humidity

Troubleshooting guide for high humidity issues, including potential causes and corrective actions.

Can't Create a High Humidity Alarm / Shutdown

Troubleshooting steps for when high humidity alarms or system shutdowns do not occur as expected.

High Outlet Temperature Alarm

Troubleshooting guide for high outlet temperature alarms, including fan failure and ambient temperature causes.

Low Water Alarm

Troubleshooting guide for low water alarms, covering leaks, sensor issues, and solenoid problems.

Can't Create a Low Water Alarm

Steps to troubleshoot issues when a low water alarm cannot be triggered or is not functioning correctly.

High Water Alarm

Troubleshooting guide for high water alarms, including sensor and solenoid issues.

Can't Create a High Water Alarm

Steps to troubleshoot issues when a high water alarm cannot be triggered or is not functioning correctly.

High Water Temperature Alarm

Troubleshooting guide for high water temperature alarms, including fan failure and ambient temperature causes.

Compressor Doesn't Operate

Troubleshooting steps for when the compressor fails to operate, covering electrical and system issues.

Unit Trips Breaker

Troubleshooting steps for when the unit repeatedly trips the circuit breaker, involving wiring and compressor issues.

Inconsistent Heatless Dryer Cycling

Troubleshooting steps for inconsistent or faulty cycling of the heatless dryer towers.

Contacting PUREGAS Technical Support

Information on how to contact PUREGAS technical support for further assistance with dryer issues.

Appendix

Wiring Diagram

Provides a detailed wiring diagram for the P10KW/P15KW Air Dryer, illustrating electrical connections.

Set Point Limits and Defaults

Lists the default and adjustable limits for system parameters and alarm set points.

Limited Warranty Agreement

Registration Reminder

A reminder to register the PUREGAS air dryer to activate its limited warranty and receive support.

Contacting PUREGAS

Sales

Contact information for PUREGAS sales department for inquiries about products and orders.

Service

Contact information for PUREGAS service department for support and repair inquiries.

Technical Support

Contact information for PUREGAS technical support for assistance with product operation and troubleshooting.

Notes

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