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QBD Cooling Systems Inc. AC48 User Manual

QBD Cooling Systems Inc. AC48
23 pages
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QBD
COOLING
SYSTEMS INC.
31 Bramsteele Rd, Brampton, Ontario, Canada L6W 3K6
WWW.QBD.COM
1-800-663-3005
TEL : (905) 459-0709
FAX: (905) 459-1478
info@qbd.com
08 - 2015 47-0480-192-N
AC48 OPERATION MANUAL
(SAFETY, INSTALLATION AND INSTRUCTIONS)
KEEP THE MANUAL FOR FUTURE REFERENCE
Use this cooler for its intended purpose ONLY
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QBD Cooling Systems Inc. AC48 Specifications

General IconGeneral
BrandQBD Cooling Systems Inc.
ModelAC48
CategoryCommercial Food Equipment
LanguageEnglish

Summary

Recommended Operating Conditions

Installation in Direct Sunlight

Cooler should not be installed in direct sunlight to prevent overheating and performance issues.

Installation Near HVAC Vents

Avoid installing the cooler near HVAC vents which can disrupt airflow and temperature control.

Installation Near Fans

Do not place the cooler near fans as it can affect the internal temperature and cooling efficiency.

Installation Near Doorways

Avoid placing the cooler near doorways to maintain consistent temperature and reduce air infiltration.

Leveling the Cooler

Ensure the cooler is leveled front to back and side to side for optimal operation and door sealing.

Clearance for Air Flow

Maintain proper exterior clearance: 12" from top, 4" from all sides for adequate air circulation.

Introduction

Intended Use

Specifies the intended use of the cooler for storage and merchandising of food, excluding specific items and conditions.

Operating Ambient Conditions

Defines maximum acceptable ambient operating conditions: 75°F (23°C) and 55% relative humidity.

Unit Inspection for Shipping Damage

Serial Number Recording

Warning and Safety Labels

Electrical & Mechanical Hazards

Highlights electrical and mechanical hazards, requiring authorized personnel for access.

Rotating Fan Blades Caution

Warns about rotating fan blades, emphasizing that only certified technicians should access this area.

Burn Hazard / Hot Surface

Warns of burn hazard due to hot surfaces and advises against touching.

Water Exposure Warning

Caution against spraying or immersing the unit in water, as it voids the warranty.

Power Source Information

Indicates the required power source for the unit, specifying voltage and frequency.

Contactor/Relay Connection Box

Identifies the location of the contactor and relay connection box within the unit.

Refrigerant Type

Specifies the type of refrigerant used in the cooling system, R-404A.

Thermostat Control Function

Explains that the thermostat controls specific motors and the factory setting for product temperature.

Safety Instructions During Installation and Usage

Electrical Safety Instructions

Grounding and Circuit Breaker Requirements

Ensure proper grounding and circuit breaker installation by a qualified electrician for safe electrical operation.

Power Cord and Receptacle Guidelines

Use a dedicated 3-prong receptacle, avoid damaged cords, and use OEM parts for replacement.

Extension Cord and Adapter Prohibition

Do not use extension cords, power bars, or adapters to power the cooler.

Operation Instructions

Power Connection

Connect the cooler main power cord to a 220V/60Hz dedicated circuit.

Service and Cleaning Safety

Always unplug power cords before cleaning or performing any service.

Cold Controller Settings

Details on cold controller settings, potential performance issues, and OEM parts usage.

Exterior Clearance Requirements

Maintain specific exterior clearances (12" top, 4" sides) for proper air circulation.

Shelving Installation and Removal

Electronic Cold Control

Control Features

Highlights features like precise temperature control, adaptive defrost, fan control, and voltage protection.

Controller Wiring Diagram

Diagram showing connections for the Danfoss ERC112C electronic cold control.

Water Exposure Caution

Caution against spraying water on the controller, as it can lead to failure due to moisture.

Setpoint Adjustment Procedure

Instructions for adjusting the setpoint temperature using the controller buttons.

Manual Defrost Procedure

Steps to activate and terminate the manual defrost cycle using the controller.

Probe Error Diagnostics

Information on identifying and troubleshooting probe errors (S1, S2) for the controller.

Controller Diagnostic Instructions

Guide for troubleshooting controller display errors like 'No Display', 'S1', and 'S2'.

Technician Adjustable Parameters

Details on technician-adjustable parameters and the procedure for setting changes.

Maintenance

Condenser Coil Cleaning

Instructions for cleaning the condenser coil to ensure proper refrigeration performance and prevent compressor failure.

Weekly Cleaning Procedures

Guidelines for weekly cleaning, including avoiding electrical components and cleaning glass surfaces.

Wiring Diagram

Main Wiring Diagram

Diagram illustrating the wiring for the Danfoss controller, contactor, and pressure switch.

Condensing Unit Wiring Diagram

Diagram detailing the wiring connections for the condensing unit components.

Troubleshooting

Compressor Start / No Hum Issues

Troubleshooting steps for compressor malfunctions including no start or no hum.

Compressor Start / Overload Trip Issues

Diagnosing and resolving issues where the compressor starts but trips on overload.

Compressor Start / Stop Issues

Addressing problems where the compressor starts but does not switch off from the start winding.

Compressor Short Cycling

Troubleshooting when the compressor starts and runs but short cycles on the overload protector.

Warm Temperature Diagnosis

Resolving issues with warm temperatures, including control settings and air circulation.

Blowing Fuse Causes

Identifying potential causes for a blowing fuse, such as power cord issues or component failure.

Suction Line Frosting

Troubleshooting causes for a frosted suction line, like fan or system issues.

Leaking Water Issues

Addressing causes of leaking water, such as blocked drains or condensate pan failures.

Evaporator Freeze Up

Resolving evaporator freeze-up issues, including airflow restrictions and refrigerant problems.

Controller Communication Errors

Troubleshooting mis-communication with the controller due to internal failure or voltage spikes.