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Quincy Compressor QSV 205 User Manual

Quincy Compressor QSV 205
122 pages
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Quincy
Oil sealed rotary screw vacuum pumps
Instruction Manual
QSV 205, QSV 345, QSV 430, QSV 530
QSV 205 BOOST, QSV 345 BOOST, QSV 430 BOOST

Table of Contents

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Quincy Compressor QSV 205 Specifications

General IconGeneral
BrandQuincy Compressor
ModelQSV 205
CategoryWater Pump
LanguageEnglish

Summary

Section I - General Information

Safety Icons

Explanation of safety symbols used in the manual, including danger for life and warnings.

General Safety Precautions

Operator responsibilities and general safety rules for handling the vacuum pump.

Safety Precautions During Installation

Guidelines for safe installation, including lifting, placement, and connections.

Safety Precautions During Operation

Rules for safe operation, including avoiding hazards and periodic checks.

Safety Precautions During Maintenance or Repair

Procedures and precautions for safe maintenance and repair work.

Section II - General Description

Vacuum and Flow Rate Understanding

Explains vacuum pressure units (mbar(a), mbar(e)) and flow rate definitions (Acfm).

Introduction to QSV Pumps

Overview of the QSV series vacuum pumps, their control, and features.

Flow Diagram and Air/Oil Systems

Details the air flow path and the oil system components like the separator tank.

Condensate and Cooling Systems

Description of the condensate collection system and the oil cooler.

Regulating System

Explanation of how the pump speed is regulated based on vacuum demand.

Electrical System Components

Identification of key components within the electrical cabinet.

Section III - Airlogic Graphic Controller

Airlogic Graphic Controller Overview

Introduction to the controller functions: controlling and protecting the vacuum pump.

Control Panel Functions

Description of buttons and indicators on the Airlogic controller's control panel.

Icons Used

Explanation of status, machine control, active protection, and input icons.

Main Screen Views

Details on different main screen layouts like value lines and charts.

Calling Up Menus

Procedure for navigating from the main screen to access the menu system.

Inputs Menu

How to display analog input values and digital input statuses.

Outputs Menu

How to view measured data and the status of output switches.

Counters

Accessing and viewing pump running hours, motor starts, and other operational counters.

Control Mode Selection

Procedure for selecting local, remote, or LAN control modes for the vacuum pump.

Service Menu

Accessing service plans, checking service intervals, and history.

Modifying the Setpoint

Procedure for programming and selecting active vacuum pressure setpoints.

Event History Menu

How to view the last shut-down and emergency stop data.

Modifying General Settings

Procedure for adjusting general settings like language, date, and other parameters.

Info Menu

Displaying the Quincy internet address via the controller.

Week Timer Menu

Programming time-based start/stop commands and week schemes.

User Password Menu

Activating password protection to prevent unauthorized setting modifications.

Programmable Settings

Overview of settings for pump/motor, parameters, protections, and service plans.

Section IV - Installation

Dimension Drawings

Technical drawings showing the physical dimensions and center of gravity.

Installation Proposal

Recommendations for unit placement, space requirements, and isolation valves.

Electrical Connections

Guidelines for making safe and compliant electrical connections.

Pictographs

Explanation of various symbols and pictographs used on the equipment.

Section V - Operating Instructions

Initial Start-Up Procedures

Steps for preparing and performing the initial start-up of the vacuum pump.

Starting the Vacuum Pump

Procedure for starting the pump, including voltage checks and panel operations.

During Operation

Important notices and checks to perform while the pump is running.

Checking the Display

How to monitor readings, messages, and service indicators on the display.

Taking Out of Operation

Steps for safely disconnecting and isolating the vacuum pump.

Stopping the Vacuum Pump

Procedures for normal stopping and emergency stopping of the pump.

Section VI - Maintenance

Preventive Maintenance Schedule

Schedule of daily, monthly, and programmed service intervals for pump care.

Oil Specifications

Recommendations for Quincy vacuum mineral, synthetic, and foodgrade oils.

Drive Motor Bearing Maintenance

Instructions for lubricating drive motor bearings with recommended grease.

Air Filter Replacement

Procedure for removing, replacing, and resetting the air filter element.

Oil and Oil Filter Change

Step-by-step guide for draining oil, replacing the filter, and refilling.

Cooler Cleaning

Procedure for cleaning the coolers to maintain their efficiency.

Oil Separator Change

Instructions for removing and replacing the oil separator elements.

Pressure Switch Testing

Information on testing the pressure switch and when replacement is needed.

Service Kits and Storage

Details on available service kits, storage procedures, and material disposal.

Storage After Installation

Recommended procedures if the vacuum pump is stored for extended periods.

Disposal of Used Material

Guidelines for environmentally friendly disposal of used parts and materials.

Section VII - Problem Solving

Vacuum Pump Faults and Remedies

Troubleshooting table for common pump issues like pressure loss and oil levels.

Converter Fault Codes

List of fault codes displayed by the motor converter and their remedies.

Section VIII - Technical Data

Readings on Display

Key readings displayed on the Airlogic controller, valid under reference conditions.

Electric Cable Size and Fuses

Guidelines for selecting appropriate cable sizes and fuses based on voltage and current.

Reference Conditions and Limitations

Specifies operating conditions like humidity, temperature, and pressure limits.

Vacuum Pump Data

Detailed specifications for different QSV models, including performance and noise levels.

Technical Data for Airlogic Controller

Specifications for the controller's power supply, protection, and environmental conditions.

Section IX - Instructions For Use

Air/Oil Separator Vessel Guidelines

Instructions on the safe use, alterations, and lifetime inspection of the vessel.

Section X - Guidelines For Inspection

Inspection Guidelines

Information on conformity declarations, standards, and local inspection requirements.

Section XI - EC Declaration of Conformity

Conformity to Directives

Declaration of compliance with EU directives for machinery safety and EMC.

Product Conformity

Statement on product conformity to specifications and directives.

Standard Terms and Conditions

Legal Effect and Buyer's Rights

Defines the legal terms, assignability, and alteration of orders.

Payment and Shipment Terms

Details payment terms, cash requirements, and shipment readiness.

Acceptance and Delivery

Conditions for order acceptance and F.O.B. delivery terms.

Delivery and Claims

Information on estimated delivery, transportation charges, and claims.

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