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Quinton HR ClubTrack Plus User Manual

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000377-833
033387-005 Rev New
®
TREADMILL
SERVICE MANUAL
ClubTrack
®
ClubTrack Plus
®
HR ClubTrack
c
HR ClubTrack Plus
c
MedTrack
®
CR60
MedTrack
®
SR60

Table of Contents

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Quinton HR ClubTrack Plus Specifications

General IconGeneral
BrandQuinton
ModelHR ClubTrack Plus
CategoryTreadmill
LanguageEnglish

Summary

Overview

ClubTrack

Overview of Quinton's ClubTrack series treadmills, including models and features.

MedTrack

Overview of MedTrack rehabilitation treadmills, including available models and features.

Theory of Operation

Overview

Description of the treadmill's three main assemblies: controller, headframe, and deck/roller.

Controller Assembly

Details the controller assembly, its function as user interface, and its interaction with other components.

Headframe Assembly

Explains the headframe assembly, including drive and grade systems, and AC/DC motors.

Deck and Roller Assembly

Describes the deck and roller assembly, supporting the walk belt and drive pulley system.

Heart Rate Monitoring Option

Explains the wireless heart rate monitoring system, transmitter, receiver, and microprocessor.

Troubleshooting

Tools

Lists essential tools required for troubleshooting treadmill issues.

Electrical Problems

Addresses common electrical issues, their possible causes, and recommended actions.

Electronic Problems

Details error codes and their indications for diagnosing electronic issues.

Service Mode

Guide to entering and using the service mode for diagnostics and firmware checks.

Displays

Procedures for testing key panel and tri-color displays for proper functionality.

Mechanical Problems

Covers common mechanical issues like noise, vibration, and belt problems with solutions.

Repair/Replacement and Calibration

Cautions/Warnings

Critical safety warnings regarding electrical hazards, burns, and mechanical risks during service.

Removing Treadmill Hood

Step-by-step instructions for safely removing the treadmill hood for access to internal components.

Replacing the VSD Board/Card Cage Assembly

Instructions for replacing the VSD board/card cage assembly, noting it's not field-replaceable at component level.

Replacing the Drive Motor

Procedures for replacing the drive motor if it is inoperative.

Replacing the Grade Motor

Steps for removing and installing a new grade motor, including alignment and verification.

Replacing the Walk Belt or Deck

Instructions for replacing the walk belt or the reversible treadmill deck.

Adjusting the Walk Belt Tension

Methods for adjusting walk belt tension using calipers or alternative measurement techniques.

Replacing the PCBA

Detailed steps for replacing the Printed Circuit Board Assembly (PCBA).

Calibration Procedures

Detailed procedures for calibrating the grade potentiometer and other settings.

Preventive Maintenance

Recommended Service

Notes that routine service is not necessary with normal upkeep; repairs are modular.

Routine Maintenance

Covers visual inspection of cords and belts, and cleaning exterior surfaces.

Vacuuming Under the Treadmill Hood

Importance and procedure for vacuuming under the hood to maintain component cooling.

Heart Rate Monitoring Cleaning

Instructions for cleaning the chest belt and transmitter battery.

Safety Requirements

General Safety Precautions

Essential safety guidelines for operating and servicing treadmills, emphasizing high voltage and moving parts.

Symbol Definitions

Explains various symbols used on Quinton products and their meanings.

Specifications

ClubTrack® & MedTrack® Controllers

Detailed specifications for ClubTrack and MedTrack controllers, including speed, grade, and display parameters.

ClubTrack Plus™ Controller (P/N 00382)

Specific details for the ClubTrack Plus controller's speed, grade, and multi-function display capabilities.

HR ClubTrack Plus™ with Heart Rate Control (P/N 00425)

Specifications for HR ClubTrack Plus with heart rate control, detailing all display and input parameters.

Part Numbers

Final Assemblies

List of part numbers for various complete treadmill assemblies.

Operator and Service Manuals

Catalog of available operator and service manuals with their part numbers.

Spares

Comprehensive list of spare parts for electrical, drive, grade, deck, and hardware components.

Controllers

Part numbers for various controller models, keypanels, and upgrade kits.

Field Functional Tests

Complete Field Functional Test

Comprehensive testing procedures to verify treadmill functionality after repairs or maintenance.

A. Test the Controller Displays

Method for testing controller display sequences and identifying potential issues.

D. Test the Grade Operation

Steps to verify the treadmill's grade adjustment range and smooth operation.

E. Test Speed Operation

Procedure to verify the treadmill's speed control and accuracy across its range.

Field Test No. 1

Specific instructions for performing Field Test No. 1, focusing on controller display tests.

Field Test No. 2

Specific instructions for performing Field Test No. 2, focusing on controller display tests.

Field Test No. 3

Specific instructions for performing Field Test No. 3, focusing on speed operation verification.

Field Test No. 4

Specific instructions for performing Field Test No. 4, focusing on grade operation verification.

Field Test No. 5

Specific instructions for performing Field Test No. 5, focusing on controller display tests.

Assembly Drawings

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